Shaping of ZSM-5-Based Catalysts via Spray Drying: Effect on Methanol-to-Olefins Performance.

Shaping and optimal compositional formulation are major challenges in the successful industrial application of heterogeneous catalysts. The choice of components during formulation plays a vital role in endowing the final catalyst's mechanical strength, durability, and lifetime and may even affect activity and selectivity. Herein, we evaluate the application of spray drying to manufacture spherical ZSM-5-based catalysts and their applicability in the methanol-to-olefins process. Several critical parameters of the spray drying process and various aspects related to catalyst formulation (binder, zeolite, and clay) are investigated. Chemical composition and structure of the clay matrix substantially influence the catalytic performance.

A strategy to convert propane to aromatics (BTX) using TiNp4 grafted at the periphery of ZSM-5 by surface organometallic chemistry.

The direct conversion of propane into aromatics (BTX) using modified ZSM-5 was achieved with a strategy of "catalysis by design". In contrast to the classical mode of action of classical aromatization catalysts which are purely based on acidity, we have designed the catalyst associating two functions: One function (Ti-hydride) was selected to activate the C-H bond of propane by σ-bond metathesis to further obtain olefin by ß-H elimination and the other function (Brønsted acid) being responsible for the oligomerization, cyclization, and aromatization. This bifunctional catalyst was obtained by selectively grafting a bulky organometallic complex of tetrakis(neopentyl)titanium (TiNp4) at the external surface (external silanol ([triple bond, length as m-dash]Si-OH) group) of [H-ZSM-5300] to obtain [Ti/ZSM-5] catalyst 1. This metal was chosen to activate the C-H bond of paraffin at the periphery of the ZSM-5 while maintaining the Brønsted acid properties of the internal [H-ZSM-5] for oligomerization, cyclization, and aromatization. Catalyst 2 [Ti-H/ZSM-5] was obtained after treatment under H2 at 550 °C of freshly prepared catalyst 1 ([Ti/ZSM-5]) and catalyst 1 was thoroughly characterized by ICP analysis, DRIFT, XRD, N2-physisorption, multinuclear solid-state NMR, XPS and HR-TEM analysis including STEM imaging. The conversion of propane to aromatics was studied in a dynamic flow reactor. With the pristine [H-ZSM-5300] catalyst, the conversion of propane is very low. However, with [Ti-H/ZSM-5] catalyst 2 under the same reaction conditions, the conversion of propane remains significant during 60 h of the reaction (ca. 22%). Furthermore, the [Ti-H/ZSM-5] catalyst shows a good and stable selectivity (55%) for aromatics (BTX) of time on stream. With 2, it was found that the Ti remains at the periphery of the [H-ZSM-5] even after reaction time.