Accessing pluripotent materials through tempering of dynamic covalent polymer networks.

Pluripotency, which is defined as a system not fixed as to its developmental potentialities, is typically associated with biology and stem cells. Inspired by this concept, we report synthetic polymers that act as a single "pluripotent" feedstock and can be differentiated into a range of materials that exhibit different mechanical properties, from hard and brittle to soft and extensible. To achieve this, we have exploited dynamic covalent networks that contain labile, dynamic thia-Michael bonds, whose extent of bonding can be thermally modulated and retained through tempering, akin to the process used in metallurgy. In addition, we show that the shape memory behavior of these materials can be tailored through tempering and that these materials can be patterned to spatially control mechanical properties.

Polyimide aerogels for ballistic impact protection.

The ballistic performance of edge-clamped monolithic polyimide aerogel blocks (12 mm thickness) has been studied through a series of impact tests using a helium-filled gas gun connected to a vacuum chamber and a spherical steel projectile (approximately 3 mm diameter) with an impact velocity range of 150-1300 m s-1. The aerogels had an average bulk density of 0.17 g cm-3 with high porosity of approximately 88%. The ballistic limit velocity of the aerogels was estimated to be in the range of 175-179 m s-1. Moreover, the aerogels showed a robust ballistic energy absorption performance (e.g., at the impact velocity of 1283 m s-1 at least 18% of the impact energy was absorbed). At low impact velocities, the aerogels failed by ductile hole enlargement followed by a tensile failure. By contrast, at high impact velocities, the aerogels failed through an adiabatic shearing process. Given the substantially robust ballistic performance, the polyimide aerogels have a potential to combat multiple constraints such as cost, weight, and volume restrictions in aeronautical and aerospace applications with high blast resistance and ballistic performance requirements such as in stuffed Whipple shields for orbital debris containment application.

Improved Polydopamine Deposition in Amine-Functionalized Silica Aerogels for Enhanced UV Absorption.

Silica aerogels are interesting porous materials with extremely low density and high surface area, making them advantageous for a number of aerospace and catalysis applications. Here, we report the preparation of polydopamine (PDA)-functionalized silica aerogels using an in situ coating method, wherein the dopamine monomer was allowed to diffuse through the underlying structure of the gels in the absence of any external base and polymerize on the surface of the gel. The use of a siloxane precursor with an amine functionality decorates the silica backbone, allowing for a superior PDA coating, as evident in the darker color of PDA-coated amine-functionalized silica gels than PDA-coated silica-only gels and the X-ray photoelectron spectroscopy results. Furthermore, by varying the coating time, a series of aerogels with increasing optical absorption are prepared. Analyses using Brunauer-Emmett-Teller, scanning electron microscopy, and pycnometry show that the in situ PDA coating does not affect the inherent properties of the silica aerogels as opposed to PDA coatings deposited using an external base. Aerogels coated for 12 h and 24 h offer a surface area of 614 ± 35 and 658 ± 15 m2/g along with a porosity of 92.6 ± 0.9 and 92.4 ± 0.7%, respectively, properties similar to the native silica aerogels. PDA-coated aerogels have the potential to serve as UV ray mitigating materials due to the tortuosity of the underlying structure and the unique chemical properties of the PDA coating.

Toward Improved Optical Transparency of Polyimide Aerogels.

Highly translucent polyimide aerogels were prepared by combining equimolar amounts of pyromellitic dianhydride, 4,4'-hexafluoroisopropylidene di(phthalic anhydride) (6FDA), and 2,2'-dimethylbenzidine and cross-linking with 1,3,5-benzenetricarbonyl trichloride. A multivariable statistical design of experiments was used to perform a comparison study between three variables used to fabricate the aerogels: formulated repeat unit (n) of polyimide oligomers, 6FDA fraction of total dianhydride (0-50 mol %), and total polymer concentration in solution (7-10 wt %). Polymers with 25 mol % 6FDA in the backbone structure were found to produce polyimide aerogels with high optical transmission and low haze. These aerogels also possessed higher surface areas and very narrow nanoscale pore size distribution. Because of the decreased thermal conductivity with increasing amount of 6FDA in the backbone, these aerogels may find use where the combination of high optical transparency and thermal impedance is desired, such as insulated window panes. To this end, future efforts will focus on reducing the yellow color of the polyimide aerogels.

Hierarchical Morphology of Poly(ether ether ketone) Aerogels.

The phase diagram for the thermoreversible gelation of poly(ether ether ketone) (PEEK) in 4-chlorophenol (4CP) was constructed over broad temperature and concentration ranges, revealing that PEEK is capable of dissolving and forming gels in both 4CP and dichloroacetic acid (DCA) up to a concentration of 25 wt %. Highly porous aerogels of PEEK were prepared through simple solvent exchange followed by one of two drying methods of solvent removal from the wet gel: freeze-drying or supercritical CO2 fluid extraction (SC-drying). The field-emission scanning electron microscopy analysis showed that gelation of PEEK in 4CP, followed by SC-drying, produced aerogels with well-defined lamellar aggregates as compared to less ordered aggregates formed from DCA. Mechanical properties (in compression) were shown to improve with increasing density, resulting in equivalent compressive moduli at comparable density, regardless of the preparation method (gelation solvent selection, concentration variation, or drying method). Nitrogen adsorption-desorption isotherms indicate that PEEK aerogels are comprised of mesopores (2-50 nm diameter pores) formed from stacked crystalline lamella. PEEK aerogels prepared using SC-drying exhibit higher Brunauer-Emmett-Teller surface areas than freeze-dried aerogels of comparable density. The ultra-small-angle X-ray scattering/small-angle X-ray scattering (SAXS)/wide-angle X-ray scattering analysis revealed a hierarchical morphology of the PEEK aerogels with structural features from PEEK crystallites to agglomerates of stacked lamella that spanned a wide range of length scales. SANS contrast-matching confirmed that the morphological origin of the principle scattering feature in PEEK aerogels is stacked crystalline lamella. Nitrogen sorption measurements of porosity and the specific surface area of the PEEK aerogels were correlated with the SAXS analysis to reveal a remarkably high surface area attributed to the platelet-like, lamellar morphology. Contact angle and contact angle hysteresis (CAH) revealed that low-density PEEK aerogels (ρ < 0.15 g/cm3) have water contact angles above the superhydrophobicity cutoff angle (>150°) and a very low CAH near 1°.

Moisture-Resistant Polyimide Aerogels Containing Propylene Oxide Links in the Backbone.

Polyimide aerogels made using anhydride-capped oligomers from 4,4'-oxydianiline (ODA) and 3,3',4,4'-biphenyltetracarboxylic dianhydride (BPDA) cross-linked with 1,3,5-tri(aminophenoxy)benzene (TAB) have been reported with very good mechanical properties but poor resistance to moisture. Replacing 50 mol % of the ODA with poly(propylene glycol)bis(2-aminopropyl ether) (PPG) with an average molecular weight of 230 g/mol in the oligomer backbone gives aerogels with water contact angles of 80°. The aerogels also absorb very little moisture on soaking in water. The aerogels also shrink less with increasing PPG concentration and therefore have significantly lower density and higher porosity than those made without PPG. Mechanical properties of the aerogels increased with increasing density, regardless of the polymer backbone. Brunauer-Emmett-Teller (BET) surface area of the aerogels studied ranged from 300 to 400 m2/g, depending mainly on PPG concentration. The high moisture resistance makes them promising materials for substrates for lightweight antennas as well as insulation for a variety of applications.

Polyimide aerogels with amide cross-links: a low cost alternative for mechanically strong polymer aerogels.

Polyimide aerogels combine high porosity, low thermal conductivity, flexibility, and low density with excellent mechanical properties. However, previously used cross-linkers, such as 1,3,5-triaminophenoxybenzene (TAB), 2,4,6-tris(4-aminophenyl)pyridine (TAPP), or octa(aminophenoxy)silsesquioxane (OAPS), either are not commercially available or are prohibitively expensive. Finding more cost efficient cross-linkers that are commercially available to synthesize these aerogels is crucial for making large scale manufacturing attractive. Herein, we describe an approach to making polyimide aerogels starting with amine capped oligomers that are cross-linked with 1,3,5-benzenetricarbonyl trichloride (BTC). BTC is a lower cost, commercially available alternative to TAB, TAPP, or OAPS. Aerogels made in this way have the same or higher modulus and higher surface area compared to those previously reported with either TAB or OAPS cross-links at the same density. While the cross-link structure is an amide, the thermal stability is not compromised most likely because the cross-link is only a small part of the composition of the aerogel. Onset of decomposition depends primarily on the backbone chemistry with 4,4'-oxidianiline (ODA) being more thermally stable than 2,2'-dimethylbenzidine (DMBZ), similar to those previously reported with other cross-links.

Mechanically strong, flexible polyimide aerogels cross-linked with aromatic triamine.

Polyimide gels are produced by cross-linking anhydride capped polyamic acid oligomers with aromatic triamine in solution and chemically imidizing. The gels are then supercritically dried to form nanoporous polyimide aerogels with densities as low as 0.14 g/cm(3) and surface areas as high as 512 m(2)/g. To understand the effect of the polyimide backbone on properties, aerogels from several combinations of diamine and dianhydride, and formulated oligomer chain length are examined. Formulations made from 2,2'-dimethylbenzidine as the diamine shrink the least but have among the highest compressive modulus. Formulations made using 4,4'-oxydianiline or 2,2'dimethylbenzidine can be fabricated into continuous thin films using a roll to roll casting process. The films are flexible enough to be rolled or folded back on themselves and recover completely without cracking or flaking, and have tensile strengths of 4-9 MPa. Finally, the highest onset of decomposition (above 600 °C) of the polyimide aerogels was obtained using p-phenylene diamine as the backbone diamine with either dianhydride studied. All of the aerogels are suitable candidates for high-temperature insulation with glass transition temperatures ranging from 270-340 °C and onsets of decomposition from 460-610 °C.

Structure-property relationships in porous 3D nanostructures: epoxy-cross-linked silica aerogels produced using ethanol as the solvent.

Cross-linking silica aerogels with organic groups has been shown to improve the strength over un-cross-linked aerogels by as much as 2 orders of magnitude. Previous cross-linking chemistry has been developed using solvents specifically chosen to dissolve the monomers and accommodate the reaction temperature. Because the process of making the aerogels requires so much solvent, it is of interest to consider less toxic solvents such as ethanol to increase safety and enhance scale up. To this end, two different epoxy precursors with suitable solubility in ethanol were evaluated as cross-linkers for silica gels prepared from (3-aminopropyl)triethoxysilane and tetraethylorthosilicate. In addition, 1,6-bis(trimethoxysilyl)hexane (BTMSH) was used as an additive in the underlying silica structure to add flexibility to the aerogels. It was found that the ethanol-derived aerogels exhibited more shrinkage than those prepared from other solvents but that including BTMSH in the aerogels significantly reduced this shrinkage. Inclusion of BTMSH also imparted the ability of the aerogel monoliths to recover elastically when compressed up to 50% strain. In addition, optimized cross-linked aerogels prepared in this study have mechanical properties comparable to those using other more undesirable solvents and cross-linkers.