Introducing hydrothermal carbonization to sewage sludge treatment systems-a way of improving energy recovery and economic performance?

Hydrothermal carbonization (HTC) can mitigate the disposal costs of sewage sludge in a wastewater treatment plant. This study analyzes the impact of integrating HTC with anaerobic digestion (AD) and combustion from a combined energy and economic performance perspective. Net energy balance and investment opportunity are investigated for a number of technical scenarios considering i) different combinations of the technologies: AD + HTC, AD + thermal dryer + combustion, and AD + HTC + combustion, ii) different options for HTC process water treatment: wet oxidation (WO) + AD, and direct return to AD, and iii) different products: heat-only, heat and electricity, hydrochar, and phosphorus. The results show trade-offs between investment cost, self-supplement of heat, and output electricity when WO is used. In AD + HTC, net heat output decreases compared to the reference plant, but avoided disposal costs and hydrochar revenue result in profitable investment when the process water is directly returned to the AD. Although HTC has a lower heat demand than the thermal dryer, replacing the thermal dryer with HTC is only possible when AD, HTC, and combustion are connected, or when WO covers HTC's heat demand. HTC may impair the electricity production because of the necessity for a high-temperature heat source, whereas the thermal dryer can utilize a low-temperature heat source. In conclusion, energy advantages of HTC in AD + HTC + combustion are insufficient to provide a promising investment opportunity due to high investment costs of HTC. The investment opportunity improves by co-combustion of hydrochar and external sludge.

Fifty years of sewage sludge management research: Mapping researchers' motivations and concerns.

Sewage sludge management is torn between a desire for pollution prevention and reuse of a valuable resource. Reconciling these interests in sustainable management is a challenge for researchers. This study focuses on how research on sewage sludge management practices has evolved and scrutinizes how this research is interlinked with concerns and societal issues such as contaminants, economic efficiency, and legislation. Based on published academic papers on sewage sludge management between 1971 and 2019, this study found four trends in research focused on sewage sludge management: a decreasing interest in disposal (landfilling and sea dumping), a dominant interest in land application, a growing interest in sewage sludge as product, and a stable interest in energy recovery. Research on disposal focuses on increasing sludge volumes, legislative changes, and economic challenges with an interest in waste co-treatment. Research on land application concerns nutrient use and contaminants, mainly heavy metals. Research on sewage sludge as a product focuses on the extraction of certain resources and less on use of sewage sludge specifically. Research on energy recovery of sewage sludge focuses on volume reduction rather than contaminants. Two-thirds of the papers are detailed studies aiming to improve single technologies and assessing single risks or benefits. As management of sewage sludge is multifaceted, the narrow focus resulting from detailed studies promotes some concerns while excluding others. Therefore, this study highlights potential gaps such as the combination of nutrient use and disposal and energy recovery and nutrient use.

Pathway to a land-neutral expansion of Brazilian renewable fuel production.

Biofuels are currently the only available bulk renewable fuel. They have, however, limited expansion potential due to high land requirements and associated risks for biodiversity, food security, and land conflicts. We therefore propose to increase output from ethanol refineries in a land-neutral methanol pathway: surplus CO2-streams from fermentation are combined with H2 from renewably powered electrolysis to synthesize methanol. We illustrate this pathway with the Brazilian sugarcane ethanol industry using a spatio-temporal model. The fuel output of existing ethanol generation facilities can be increased by 43%-49% or ~100 TWh without using additional land. This amount is sufficient to cover projected growth in Brazilian biofuel demand in 2030. We identify a trade-off between renewable energy generation technologies: wind power requires the least amount of land whereas a mix of wind and solar costs the least. In the cheapest scenario, green methanol is competitive to fossil methanol at an average carbon price of 95€ tCO2-1.

Techno-economic assessment of catalytic gasification of biomass powders for methanol production.

This study evaluated the techno-economic performance and potential benefits of methanol production through catalytic gasification of forest residues and lignin. The results showed that while catalytic gasification enables increased cold gas efficiencies and methanol yields compared to non-catalytic gasification, the additional pre-treatment energy and loss of electricity production result in small or no system efficiency improvements. The resulting required methanol selling prices (90-130€/MWh) are comparable with production costs for other biofuels. It is concluded that catalytic gasification of forest residues can be an attractive option as it provides operational advantages at production costs comparable to non-catalytic gasification. The addition of lignin would require lignin costs below 25€/MWh to be economically beneficial.