Ultrastrong nanotwinned titanium alloys through additive manufacturing.

Titanium alloys, widely used in the aerospace, automotive and energy sectors, require complex casting and thermomechanical processing to achieve the high strengths required for load-bearing applications. Here we reveal that additive manufacturing can exploit thermal cycling and rapid solidification to create ultrastrong and thermally stable titanium alloys, which may be directly implemented in service. As demonstrated in a commercial titanium alloy, after simple post-heat treatment, adequate elongation and tensile strengths over 1,600 MPa are achieved. The excellent properties are attributed to the unusual formation of dense, stable and internally twinned nanoprecipitates, which are rarely observed in traditionally processed titanium alloys. These nanotwinned precipitates are shown to originate from a high density of dislocations with a dominant screw character and formed from the additive manufacturing process. The work here paves the way to fabricate structural materials with unique microstructures and excellent properties for broad applications.

Chemical Fingerprinting of Polymers Using Electron Energy-Loss Spectroscopy.

Electron energy-loss spectroscopy (EELS) is becoming an important tool in the characterization of polymeric materials. The sensitivity of EELS to changes in the chemical structure of polymeric materials dictates its applicability. In particular, it is important for compositional analysis to have reference spectra of pure components. Here, we report the spectra of the carbon K-edge of six polymers (polyethylene, polypropylene, polybutylene terephthalate, and polylactic acid) including copolymers (styrene acrylonitrile and acrylonitrile butadiene styrene), to be used as reference spectra for future EELS studies of polymers. We have successfully decomposed the carbon K-edge of each of the polymers and assigned the observed peaks to bonding transitions. The spectra have been acquired in standard experimental conditions, and electron beam damage has been taken into account during establishment of spectral-structural relationships. We found that the more commonly available low-energy resolution spectrometers are adequate to chemically fingerprint linear saturated hydrocarbons such as PE, PP, and PLA. We have thus moved a step closer toward creating an atlas of polymer EELS spectra, which can be subsequently used for chemical bond mapping of polymeric materials with nanoscale spatial resolution.

Precipitation kinetics, microstructure evolution and mechanical behavior of a developed Al-Mn-Sc alloy fabricated by selective laser melting.

The dynamic metallurgical characteristics of the selective laser melting (SLM) process offer fabricated materials with non-equilibrium microstructures compared to their cast and wrought counterparts. To date, few studies on the precipitation kinetics of SLM processed heat-treatable alloys have been reported, despite the importance of obtaining such detailed knowledge for optimizing the mechanical properties. In this study, for the first time, the precipitation behavior of an SLM fabricated Al-Mn-Sc alloy was systematically investigated over the temperature range of 300-450 °C. The combination of in-situ synchrotron-based ultra-small angle X-ray scattering (USAXS), small angle X-ray scattering (SAXS) and X-ray diffraction (XRD) revealed the continuous evolution of Al6Mn and Al3Sc precipitates upon isothermal heating in both precipitate structure and morphology, which was confirmed by ex-situ transmission electron microscopy (TEM) studies. A pseudo-delay nucleation and growth phenomenon of the Al3Sc precipitates was observed for the SLM fabricated Al-Mn-Sc alloy. This phenomenon was attributed to the preformed Sc clusters in the as-fabricated condition due to the intrinsic heat treatment effect induced by the unique layer-by-layer building nature of SLM. The growth kinetics for the Al6Mn and Al3Sc precipitates were established based on the in-situ X-ray studies, with the respective activation energies determined to be (74 ± 4) kJ/mol and (63 ± 9) kJ/mol. The role of the precipitate evolution on the final mechanical properties was evaluated by tensile testing, and an observed discontinuous yielding phenomenon was effectively alleviated with increased aging temperatures.

High Performance Lithium-Ion Batteries Using Layered 2H-MoTe2 as Anode.

The major challenges faced by candidate electrode materials in lithium-ion batteries (LIBs) include their low electronic and ionic conductivities. 2D van der Waals materials with good electronic conductivity and weak interlayer interaction have been intensively studied in the electrochemical processes involving ion migrations. In particular, molybdenum ditelluride (MoTe2 ) has emerged as a new material for energy storage applications. Though 2H-MoTe2 with hexagonal semiconducting phase is expected to facilitate more efficient ion insertion/deinsertion than the monoclinic semi-metallic phase, its application as an anode in LIB has been elusive. Here, 2H-MoTe2 , prepared by a solid-state synthesis route, has been employed as an efficient anode with remarkable Li+ storage capacity. The as-prepared 2H-MoTe2 electrodes exhibit an initial specific capacity of 432 mAh g-1 and retain a high reversible specific capacity of 291 mAh g-1 after 260 cycles at 1.0 A g-1 . Further, a full-cell prototype is demonstrated by using 2H-MoTe2 anode with lithium cobalt oxide cathode, showing a high energy density of 454 Wh kg-1 (based on the MoTe2 mass) and capacity retention of 80% over 100 cycles. Synchrotron-based in situ X-ray absorption near-edge structures have revealed the unique lithium reaction pathway and storage mechanism, which is supported by density functional theory based calculations.

Detection of Ring and Adatom Defects in Activated Disordered Carbon via Fluctuation Nanobeam Electron Diffraction.

How the structure of disordered porous carbons evolves during their activation is particularly poorly understood. This problem endures primarily because of a lack of high-resolution 3D techniques for the characterization of amorphous and highly disordered structure. To address this, the measurement of the 3D pair-angle distribution function using nanodiffraction patterns from high-energy electrons is demonstrated. These rich multiatom correlations are measured for a disordered carbon and they clearly show the structural evolution during activation. They provide previously inaccessible bond-angle information and direct evidence for the presence of ring and adatom defects. An increase in the short-range order and the number of fivefold ring defects with activation are observed, indicating stress relaxation by increasing curvature. These observations support models of disordered porous carbons based on curved graphene networks and explain how large amounts of free volume can be created with surprisingly small changes in the average ratios of tetrahedral to graphitic bonding.

Superior polarization retention through engineered domain wall pinning.

Ferroelectric materials possess a spontaneous polarization that is switchable by an electric field. Robust retention of switched polarization is critical for non-volatile nanoelectronic devices based on ferroelectrics, however, these materials often suffer from polarization relaxation, typically within days to a few weeks. Here we exploit designer-defect-engineered epitaxial BiFeO3 films to demonstrate polarization retention with virtually no degradation in switched nanoscale domains for periods longer than 1 year. This represents a more than 2000% improvement over the best values hitherto reported. Scanning probe microscopy-based dynamic switching measurements reveal a significantly increased activation field for domain wall movement. Atomic resolution scanning transmission electron microscopy indicates that nanoscale defect pockets pervade the entire film thickness. These defects act as highly efficient domain wall pinning centres, resulting in anomalous retention. Our findings demonstrate that defects can be exploited in a positive manner to solve reliability issues in ferroelectric films used in functional devices.

Thermally Reduced Nanoporous Graphene Oxide Membrane for Desalination.

Graphene-based laminar membranes open new avenues for water treatment; in particular, reduced graphene oxide (rGO) membranes with high stability in aqueous solutions are gaining increased attention for desalination. However, the low water permeability of these membranes significantly limits their applications. In this study, the water permeability of thermally reduced GO membrane was increased by a factor of 26 times by creating in-plane nanopores with an average diameter of ∼3 nm and a high density of 2.89 × 1015 m-2 via H2O2 oxidation. These in-plane nanopores provide additional transport channels and shorten the transport distance for water molecules. Meanwhile, salt rejection of this membrane is dominated by both the Donnan effect and the size exclusion of the interspaces. Besides, the water permeability and salt rejection of the thermally reduced nanoporous GO membrane can also be simply tuned by adjusting the thermal treatment time and membrane thickness. Additionally, the fabricated membrane exhibited a relatively stable rejection of Na2SO4 during the long-term testing. This work demonstrates a novel and effective strategy for fabricating high-performance laminar rGO membranes for desalination applications.

The evolution of size, shape, and surface morphology of gold nanorods.

We investigate the transformation of single crystal gold nanorod surface morphology over extended growth times. After initial rapid anisotropic growth and disappearance of {111} bridging facets, the aspect ratios converge across AgNO3 concentrations. The surface morphology transitions from faceted to curved. These observations imply the final aspect ratio has little dependence on the AgNO3 concentration, consistent with primary control of the AgNO3 over aspect ratio occurring at the symmetry breaking point.

Precipitation of a new platelet phase during the quenching of an Al-Zn-Mg-Cu alloy.

A previously undescribed high aspect ratio strengthening platelet phase, herein named the Y-phase, has been identified in a commercial Al-Zn-Mg-Cu alloy. Differential scanning calorimetry indicates that this phase only precipitates at temperature and cooling rate of about 150-250 °C and 0.05-300 K/s, respectively. This precipitate is shown to be responsible for a noticeable improvement in mechanical properties. Aberration corrected scanning transmission electron microscopy demonstrates the minimal thickness (~1.4 nm) precipitate plates are isostructural to those of the T1 (Al2CuLi) phase observed in Al-Cu-Li alloys. Low voltage chemical analysis by energy dispersive X-ray spectroscopy and electron energy loss spectroscopy gives evidence of the spatial partitioning of the Al, Cu and Zn within the Y-phase, as well as demonstrating the incorporation of a small amount of Mg.

Microstructural characterization of an Al-li-mg-cu alloy by correlative electron tomography and atom probe tomography.

Correlative electron tomography and atom probe tomography have been carried out successfully on the same region of a commercial 8090 aluminum alloy (Al-Li-Mg-Cu). The combination of the two techniques allows accurate geometric reconstruction of the atom probe tomography data verified by crystallographic information retrieved from the reconstruction. Quantitative analysis of the precipitate phase compositions and volume fractions of each phase have been obtained from the atom probe tomography and electron tomography at various scales, showing strong agreement between both techniques.

Single-crystal caged gold nanorods with tunable broadband plasmon resonances.

We report on the synthesis and characterization of single-crystal caged gold nanorods (CGNRs) which exhibited broadband plasmonic resonances. Redshift of plasmon resonance can be realized by increasing the length, whereas blueshift can be achieved by increasing either the overall width of the cage or the thickness of nanocage walls.

Efficient atomic-scale kinetics through a complex heterophase interface.

Atomic-scale imaging and first-principles modeling are applied to the heterophase interface between the Al-Cu solid solution (αCu) and θ' (Al2Cu) phases. Contrary to recent studies, our observations reveal a diffuse interface of complex but well-defined structure that enables the progression from αCu to θ' over a distance of ≈1 nm. We demonstrate that, surprisingly, the observed interfacial structure is not preferred on energetic grounds. Rather, the excess in interfacial energy is compensated by efficient atomic-scale kinetics of the αCu→θ' phase transformation.

Atom-scale ptychographic electron diffractive imaging of boron nitride cones.

Ptychographic coherent diffractive imaging (CDI) has been extensively applied using both x rays and electrons. The extension to atomic resolution has been elusive. This Letter demonstrates ptychographic electron diffractive imaging at atomic resolution, permitting identification of structure in a boron nitride helical cone at a resolution of order 1 Å, beyond that of comparative Z-contrast images. A scanning transmission electron microscope is used to create a diverging illumination in a defocused Fresnel CDI geometry, providing a robust strategy leading to a unique solution.

Stability of Porous Platinum Nanoparticles: Combined In Situ TEM and Theoretical Study.

Porous platinum nanoparticles provide a route for the development of catalysts that use less platinum without sacrificing catalytic performance. Here, we examine porous platinum nanoparticles using a combination of in situ transmission electron microscopy and calculations based on a first-principles-parametrized thermodynamic model. Our experimental observations show that the initially irregular morphologies of the as-sythesized porous nanoparticles undergo changes at high temperatures to morphologies having faceted external surfaces with voids present in the interior of the particles. The increasing size of stable voids with increasing temperature, as predicted by the theoretical calculations, shows excellent agreement with the experimental findings. The results indicate that hollow-structured nanoparticles with an appropriate void-to-total-volume ratio can be stable at high temperatures.

Three-dimensional morphology and crystallography of gold nanorods.

We determine the three-dimensional shape, to within 1 nm resolution, of single-crystal gold nanorods grown in the presence of silver ions using electron tomography and thickness profile measurements. We find that, contrary to the current literature, the octagonal side-facets are sparsely packed atomic planes all belonging to the same symmetry-equivalent family, {0 5 12}. Furthermore, the rod ends terminate in a pyramid with slightly different facets, and each pyramid is connected to the sides by four small {0 5 12} "bridging" facets.

Room design for high-performance electron microscopy.

Aberration correctors correct aberrations, not instabilities. Rather, as spatial resolution improves, a microscope's sensitivity to room environment becomes more noticeable, not less. Room design is now an essential part of the microscope installation process. Previously ignorable annoyances like computer fans, desk lamps and that chiller in the service corridor now may become the limiting factors in the microscopes performance. We discuss methods to quantitatively characterize the instrument's response to magnetic, mechanical, acoustical and thermal disturbances and thus predict the limits that the environment places on imaging and spectroscopy.

Highly anisotropic distribution of iron nanoparticles within MCM-41 Mesoporous Silica.

Electron microscopy techniques are used to visualize the spatial distribution of iron nanoparticles inside a mesoporous MCM-41 molecular sieve. Direct observation of the iron oxide nanoparticles by STEM-HAADF imaging reveals a highly non-uniform spatial distribution inside the mesopores. These particles are retained in the pores after a reduction treatment unlike the behavior found in other similar systems. It is found that thermal treatments induce changes in its morphology, creating nanowires from particle strings.

Conventional and back-side focused ion beam milling for off-axis electron holography of electrostatic potentials in transistors.

Off-axis electron holography is used to characterize a linear array of transistors, which was prepared for examination in cross-sectional geometry in the transmission electron microscope (TEM) using focused ion beam (FIB) milling from the substrate side of the semiconductor device. The measured electrostatic potential is compared with results obtained from TEM specimens prepared using the more conventional 'trench' FIB geometry. The use of carbon coating to remove specimen charging effects, which result in electrostatic fringing fields outside 'trench' specimens, is demonstrated. Such fringing fields are not observed after milling from the substrate side of the device. Analysis of the measured holographic phase images suggests that the electrically inactive layer on the surface of each FIB-milled specimen typically has a thickness of 100 nm.