Enhancement of Strength-Ductility Synergy of Al-Li Cast Alloy via New Forming Processes and Sc Addition.

In this study, concurrent enhancements in both strength and ductility of the Al-2Li-2Cu-0.5Mg-0.2Zr cast alloy (hereafter referred to as Al-Li) were achieved through an optimized forming process comprising ultrasonic treatment followed by squeeze casting, coupled with the incorporation of Sc. Initially, the variations in the microstructure and mechanical properties of the Sc-free Al-Li cast alloy (i.e., alloy A) during various forming processes were investigated. The results revealed that the grain size in the UT+SC (ultrasonic treatment + squeeze casting) alloy was reduced by 76.3% and 57.7%, respectively, compared to those of the GC (gravity casting) or SC alloys. Additionally, significant improvements were observed in its compositional segregation and porosity reduction. After UT+SC, the ultimate tensile strength (UTS), yield strength (YS), and elongation reached 235 MPa, 135 MPa, and 15%, respectively, which were 113.6%, 28.6%, and 1150% higher than those of the GC alloy. Subsequently, the Al-Li cast alloy containing 0.2 wt.% Sc (referred to as alloy B) exhibited even finer grains under the UT+SC process, resulting in simultaneous enhancements in its UTS, YS, and elongation. Interestingly, the product of ultimate tensile strength and elongation (i.e., UTS × EL) for both alloys reached 36 GPa•% and 42 GPa•%, respectively, which is much higher than that of other Al-Li cast alloys reported in the available literature.

Effects of Al-Ti-C Refiner and Forming Processes on the Microstructure and Properties of Al-Zn-Mg-Cu Alloys.

In this paper, the refinement effect of Al-5Ti-0.2C refiner on Al-Zn-Mg-Cu alloys was first investigated, and then the effects of three forming processes, i.e., Gravity Casting (GC), Squeeze Casting (SC), and Squeeze Casting after Ultrasonic Treatment (UT-SC), on microstructure and properties of Al-Zn-Mg-Cu alloys were studied. The results show that the refining effect of Al-5Ti-0.2C refiner is obvious; first, the average grain size of the alloy decreases and then increases with the increase in Ti content from 0.15 wt.% to 0.3 wt.%. The optimal amount of added Al-5Ti-0.2C is 0.2 wt.% Ti content. The good refining effect is attributed to the formation of TiC particles and Al3Ti compounds by the refiner, which can all be the nucleus of solidification. The poor refining effect when the Ti content was more than 0.2 wt.% is due to the formation of coarse Al3Ti particles. The results of three forming processes that cast Al-Zn-Mg-Cu alloys under the addition of Al-5Ti-0.2C with 0.2 wt.% Ti content show that the mechanical properties under the UT-SC process are the best; the tensile strength in the as-cast state reaches 367 MPa, and the elongation is 3.84%. The effect of tiny TiC particles in the refiner on the microstructure and properties of Al-Zn-Mg-Cu alloys is also discussed.

From Mo-Si-B to Mo-Ti-Si-B Alloys: A Short Review.

Mo-Si-B alloys have attracted considerable research interest during the last several decades due to their high melting points, excellent high-temperature strength and relatively good oxidation resistance. However, insufficient room-temperature fracture toughness and high-temperature oxidation resistance restrain their further application. Generally, a sufficient volume fraction of BCC-Mo solid-solution phase, providing the ductility, and a high Si content, responsible for the formation of passive oxide scales, is difficult to achieve simultaneously in this ternary system. Recently, macroalloying of Ti has been proposed to establish a novel phase equilibrium with a combination of enough BCC phase and intermetallic compounds that contain a large amount of Si. In this article, the development history from the ternary Mo-Si-B to the quaternary Mo-Ti-Si-B system was reviewed. It was found that the constitution phases could be easily tailored by changing the Ti content. In this regard, better performance of mechanical properties and oxidation resistance can be obtained through proper alloy design. In-depth understanding of the advantages of the quaternary alloys over their ternary ancestors may contribute to bringing about a new concept in designing novel ultra-high-temperature structural materials.

Various Rejuvenation Behaviors of Zr-Based Metallic Glass by Cryogenic Cycling Treatment with Different Casting Temperatures.

The rejuvenation behavior of an Zr50Cu40Al10 (at.%) metallic glass upon cryogenic cycling treatment has been investigated. At a high casting temperature, the microstructure of the glass is quite homogenous and thus, internal stress cannot be generated during cycling. Therefore, the glass cannot be rejuvenated by cryogenic cycling treatment. In the contrary, by lowering the casting temperature, nano-sized heterogeneity can be induced and subsequently generates the internal stress and rejuvenates the glass. Once the glass is rejuvenated, the more induced free volume can plasticize the glass with a higher plastic strain. These findings point out that the synthesis conditions can tailor the heterogeneity of the glass and subsequently affect the following rejuvenation behavior upon thermal treatment. It can also help understand the mechanisms of rejuvenation of metallic glass upon cryogenic cycling treatment.

Effects of Si Content and Ca Addition on Thermal Conductivity of As-Cast Mg⁻Si Alloys.

The Mg⁻Si alloys have low CTEs (coefficients of thermal expansion) and other merits, which contribute to their application potential in the electronic industry. However, the details of their thermal properties are still unclarified, and need more research. In this study, the thermal conductivities (TC) of Mg⁻xSi (x = 1 wt.%, 1.38 wt.%, 2 wt.%, 3 wt.%, and 4 wt.%) binary alloys and Mg⁻4Si⁻yCa (y = 0.2 wt.%, 0.4 wt.%, 0.6 wt.%, 0.8 wt.%, and 1.0 wt.%) alloys over the temperature range of 25⁻300 °C were systematically studied. The results show that the TC of Mg⁻xSi binary alloys decreases with the increase of Si content, while it increases slightly near the eutectic composition. The addition of a Ca element to Mg⁻4Si alloys has an obvious modification effect on the Mg2Si phase. When the Ca content increases constantly, the TC of the alloys decreases at first; then, there is a significant increase at the content of 0.8 wt.% Ca, and after that, it continues to decline. The mechanism is mainly related to the precipitation of the CaMgSi phase at 0.8 wt.% Ca content.

Porous NiTi Particle Dispersed Mg-Zn-Ca Bulk Metallic Glass Matrix Composites.

Even though the Mg-based bulk metallic glasses (BMGs) have shown superior anti-corrosion properties compared with their crystalline counterparts, the brittleness of them limits the widespread application of these materials. In the present study, we have firstly introduced porous NiTi shape memory alloy particles into an Mg-Zn-Ca BMG by the direct adding method. This composite showed both improved compressive strength and corrosion resistance in Hank's solutions than its monolithic glassy counterpart. The NiTi dispersoids among the matrix were likely to hinder the main shear band propagation, and also acted as the corrosion barriers. Furthermore, the porous nature of present added particle could further increase the interface areas, which should enhance the reinforcing effects compared with solid ones. This low-cost, high-anticorrosive composite was a good candidate as an engineering material.

Effects of ultrasonic vibration on microstructure and mechanical properties of nano-sized SiC particles reinforced Al-5Cu composites.

Ultrasonic vibration (UV) treatment has been successfully applied to improve the particles distribution of nano-sized SiC particles (SiCp) reinforced Al-5Cu alloy matrix composites which were prepared by combined processes of dry high energy ball milling and squeeze casting. When UV treatment is applied, the distribution of nano-sized SiCp has been greatly improved. After UV for 1 min, large particles aggregates are broken up into small aggregates due to effects of cavitation and the acoustic streaming. After UV for 5 min, all the particles aggregates are dispersed and the particles are uniformly distributed in the composites. Compared with the Al-5Cu matrix alloy, the ultimate tensile strength, yield strength and elongation of the 1 wt% nano-sized SiCp/Al-5Cu composites treated by UV for 5 min are 270 MPa, 173 MPa and 13.3%, which are increased by 7.6%, 6.8% and 29%, respectively. The improvements of mechanical properties after UV are attributed to the uniform distribution of nano particles, grain refinement of aluminum matrix alloy and reduction of porosity in the composites.

Refinement of LPSO structure in Mg-Ni-Y alloys by ultrasonic treatment.

Effect of ultrasonic treatment (UT) on the microstructures and mechanical properties of Mg99.0-xNixY1.0 (x=0.5, 1.0, 1.5, at.%) alloys was investigated. With the increase of Ni content, the amount of eutectic structure, consisting of Mg, Mg2Ni phase and LPSO structure, increased while the mechanical properties decreased in as-cast alloys. After introducing UT to the melt, the secondary phases in these alloys were refined significantly and distributed uniformly, especially for long period stacking ordered (LPSO) structure. In Mg98.5Ni0.5Y1.0 alloy, the formation of MgNi4Y phase, which was distributed adjacent to the LPSO structure at the grain boundaries, was stimulated by UT. In Mg97.5Ni1.5Y1.0 alloy with UT, not only the width of grain boundaries were reduced, but also both the width of LPSO structure and that of eutectic structure were reduced. The optimal mechanical properties were obtained in Mg98.5Ni0.5Y1.0 alloy, which exhibited 206MPa in ultimate tensile stress and 7.96% in elongation, respectively. After UT, these properties were enhanced to 231MPa and 14.56%, respectively. The other alloys' mechanical properties were also enhanced significantly by UT.