Effects of Shellac Self-Repairing and Carbonyl Iron Powder Microcapsules on the Properties of Dulux Waterborne Coatings on Wood.

Magnetic carbonyl iron powder (CIP) microcapsules were created by in situ polymerization using melamine resin as the wall material and CIP as the core material. They were mixed with shellac self-repairing microcapsules to prepare dual-functional wood coatings, and the effect of different amounts of CIP microcapsules in the Dulux Waterborne primer on the performance of the primer was investigated. The findings demonstrated that the core-wall ratio had a significant impact on the characteristics of CIP microcapsules. The microcapsule coating rate reached 57.7% when the core-wall ratio was 0.65:1. The maximum reflection loss of CIP microcapsules with the core-wall ratio of 0.70:1 is -10.53 dB. When the addition amount of shellac self-repairing microcapsules is 4.2%, and the additional amount of CIP microcapsules with a core wall ratio of 0.65:1 and 0.70:1 is 3.0%, the coating color difference is the smallest. The number of microcapsules causes a noticeable drop in the coating's gloss, and the amount of microcapsules causes a small negative change in the coating's adherence. With an increase in the number of microcapsules, the coating's hardness, impact resistance, and tensile resistance first rose and subsequently fell. When the content of CIP microcapsules with core-wall ratio of 0.65:1 and 0.70:1 was 9.0%, the hardness, elongation at break and repair rate of the coating reached the best performance. According to a comprehensive analysis, when the content of CIP microcapsules with core-wall ratio of 0.70:1 is 9.0%, the coating has good performance. At this time, the coating has a color difference of 1.83, a glossiness of 19.3, an adhesion of 2 H, a hardness of 3 H, an impact resistance of 17 kg·cm, and a repair rate of 33.3%. This provides a technical basis for the application of multifunctional coatings on wooden substrates.

Preparation of Antibacterial Nanosilver Solution Microcapsules and Their Impact on the Performance of Andoung Wood Surface Coating.

In this paper, nanosilver solution was used as an antibacterial agent to prepare antibacterial microcapsules. The mass ratio of the core material to the wall material (Wcore: Wwall), the emulsifier's hydrophilic-lipophilic balance (HLB) value, the mass ratio of ethanol to the emulsifier in solvent (Wcore: Wemulsion), and the rotational speed (r/min) were used to develop the four-factor, three-level orthogonal experiment, which was meant to investigate the most significant factors and the optimum process preparation parameters impacting the coating rate and yield of microcapsules. It was used to make an antibacterial coating that was applied to the surface paint film of a glass substrate and andoung wood, and it was mixed to the water-based primer with a content of 4%. Analyses of the mechanical, optical, and bactericidal characteristics were conducted. The micromorphology of the nanosilver solution microcapsules is influenced by the emulsifier's HLB value. The color difference of the antibacterial coating film decreased with increasing emulsifier HLB value; however, the coating film's gloss remained largely suitable. Additionally, the coating film's transparency and tensile strength both decreased. It had minimal impact on the paint film's surface hardness, but the adhesion and tensile strength showed a noticeable downward trend. The surface of the paint film was rough. Escherichia coli and Staphylococcus aureus were resistant to the antibacterial characteristics of the water-based primer film when it was combined with antibacterial nanosilver solution microcapsules by 80.7% and 74.55%, respectively. The coating film's antibacterial properties were applied to the surface of the andoung wood, which were 75.7% and 71.0%, respectively, and somewhat decreased. In order to successfully inhibit bacteria, the nanosilver solution microcapsules were added to waterborne coatings. This ensures both the outstanding performance of the coating film and the effectiveness of the antibacterial effect. It expands the application prospects of antibacterial microcapsules in coatings.

Preparation of Aloe-Emodin Microcapsules and Its Effect on Antibacterial and Optical Properties of Water-Based Coating.

With the development of science and technology, the function of waterborne coatings has been advanced to a higher standard, which requires researchers to innovate and expand the research on them. Aloe-emodin is a natural material with antibacterial properties. Applying its antibacterial effect to the coating can enrich its function and meet the diversified needs of consumers. In this study, the urea-formaldehyde resin was used as the wall material and the aloe-emodin as the core material to prepare the microcapsules. The coating rate, yield, and morphology of the microcapsules were characterized. Through an orthogonal experiment and a single factor experiment, the optimization scheme of microcapsule preparation was explored. The results indicated that the optimum preparation process of aloe-emodin microcapsules was as follows: the mass ratio of core material to wall material was 1:15, the molar ratio of urea to formaldehyde was 1:1.2, the temperature of microencapsulation was 50 °C, and the stirring speed of microencapsulation was 600 rpm. On this basis, the aloe-emodin microcapsules with 0%, 1.0%, 3.0%, 6.0%, 9.0%, and 12.0% contents were added to the waterborne coating to prepare the paint films, and their influence on the antibacterial and optical properties of the waterborne paint films was explored. The results demonstrated that the aloe-emodin microcapsules had antibacterial activity. When the content was 6.0%, the comprehensive performance of the film was better. The antibacterial rate of the film against Escherichia coli was 68.1%, and against Staphylococcus aureus it was 60.7%. The color difference of the film was 59.93, and the glossiness at 60° was 7.8%. In this study, the microcapsules that can improve the antibacterial performance of water-based coatings were prepared, which can expand the application of water-based coatings and provide a reference for the study of the functionalization of water-based coatings.

Effect of Silane Coupling Agent Modification on Properties of Brass Powder-Water-Based Acrylic Coating on Tilia europaea.

Fine art coating is usually created by the combination of metal filler and water-based coatings, decorated to the surface of wood structures, furniture, and crafts. However, the durability of the fine art coating is limited by its weak mechanical qualities. In contrast, the metal filler's dispersion and the coating's mechanical properties can be significantly improved by the coupling agent molecule's ability to bind the resin matrix with the metal filler. In this study, a brass powder-water-based acrylic coating was prepared, and three different silane coupling agents, 3-aminopropyltriethoxysilane (KH550), γ-(2,3-epoxypropoxy)propytrimethoxysilane (KH560), and γ-methacryloxypropyltrimethoxysilane (KH570), were used to modify the brass powder filler in orthogonal tests. The artistic effect and optical properties of the modified art coating induced by different proportions of brass powder, silane coupling agents, and pH were compared. The result demonstrated that the amount of brass powder and the kind of coupling agent used had a substantial impact on the coating's optical characteristics. Our results also determined how three different coupling agents affected the water-based coating with varying brass powder contents. The findings indicated that 6% KH570 concentration and pH 5.0 were the ideal conditions for brass powder modification. Better overall performance of the art coating applied to the surface of the Basswood substrates was provided by adding 10% of the modified brass powder into the finish. It had a gloss of 20.0 GU, a color difference of 3.12, a color main wavelength of 590 nm, a hardness of HB, an impact resistance of 4 kg·cm, an adhesion of grade 1, and better liquid resistance and aging resistance. This technical foundation for the creation of wood art coatings promotes the application of art coatings on wood.

Preparation of Crystal Violet Lactone Complex and Its Effect on Discoloration of Metal Surface Coating.

In this paper, a thermochromic complex was prepared from crystal violet lactone (CVL), bisphenol A (BPA) and tetradecanol. The color-changing temperature of the color-changing compound was found to be 25 °C by orthogonal experiment. Microcapsules coated with a thermochromic compound were added into alkyd resin at different mass concentrations. With the increase in temperature and mass fraction of microcapsules in the coating, the color difference of the coating showed an upward trend. The highest variation in the coating's color difference occurs when there were 10% microcapsules. When the mass fraction of microcapsules was 15.0~25.0%, there was little change to the gloss of the coating. With the increase in the mass fraction of the coating microcapsules, the hardness of the coating gradually increased. The hardness was at its best when the microcapsule concentration was 25%. When the microcapsule concentration was 20%, the impact resistance of the coating was at its best. The coating had good cold-liquid resistance to acetic acid, ethanol, and NaCl solutions, and there was basically no mark on the coating surface before and after the cold-liquid-resistance test. The addition of microcapsules did not change the chemical composition of the coating, and it improved the performance of the coating. When the microcapsule concentration was 10%, the overall performance of the coating was at its best, which laid the technical foundation for thermochromic coating on the metal surface.

Preparation of Cellulose Modified Wall Material Microcapsules and Its Effect on the Properties of Wood Paint Coating.

An orthogonal experiment with four factors and three levels was designed. Nine different microcapsules were prepared by changing four factors: the core-wall ratio, emulsifier concentration, reaction temperature, and rotation speed. Through an analysis of the microcapsule yield and morphology, it was determined that the microcapsule of sample 6 performed the best in the orthogonal test and that the core-wall ratio was the largest factor affecting the microcapsule morphology and yield. In order to further optimize the performance of the microcapsules, single factor independent tests were carried out using the core-wall ratio as a single variable. It was found that the microcapsules with the core-wall ratio of 0.75:1 had good micro morphology and yield. The properties of the coating were the best when the microcapsules were added into the primer and the topcoat at the same time with an additional amount of 10.0%. The mechanical properties of the coating containing cellulose microcapsules and the coating without cellulose microcapsules were tested. Cellulose can enhance the toughness of the microcapsules, inhibit the generation of microcracks, and enhance the performance of the coating to a certain extent. The elongation at break of the coating with cellulose microcapsules was 9.49% higher than that without cellulose and was 11.1% higher than that without cellulose microcapsules.

Effect of Fluorane Microcapsule Content on Properties of Thermochroic Waterborne Topcoat on Tilia europaea.

In a particular temperature range, 1, 2-benzo-6-diethylamino-fluorane microcapsules (fluorane microcapsules) exhibit a good color-changing function. For the coating on wood surfaces, embedding fluorane microcapsules, good weather resistance, light retention, color retention, impact resistance, and wear resistance are essential. However, the effect of fluorane microcapsule content on its properties has not been verified. Therefore, in this paper, the orthogonal test is designed with the fluorane microcapsule content, drying temperature, and drying time as test factors to identify the most influential factors. Then, by embedding microcapsules into the waterborne coating on wood substrates, the performance of the waterborne topcoat was investigated. The results show that the color of the waterborne topcoat with fluorane microcapsules on a basswood (Tilia europaea) surface can change between yellow and colorless when the temperature rises and falls, achieving reversible thermochromism. The activation temperature was 32 °C, and the range of discoloration temperature was 30-32 °C. The topcoat with a 15% fluorane microcapsule content had the best comprehensive performance. The color difference was 71.9 at 32 °C, the gloss was 3.9% at 60°, the adhesion grade was 0, the hardness was 2H, the impact resistance was 10 kg·cm, the elongation at the break was 15.56%, and liquid resistance was outstanding. After aging tests, the color difference of the topcoat with 15% fluorane microcapsules was more obvious. The damaged area of the topcoat with the addition of 15% fluorane microcapsules was smaller, indicating it had a better aging resistance. The experimental results lay the foundation for the preparation of intelligence-indicating and decorative waterborne coating.

Effects of Adding Methods of Fluorane Microcapsules and Shellac Resin Microcapsules on the Preparation and Properties of Bifunctional Waterborne Coatings for Basswood.

In this paper, urea-formaldehyde resin microcapsules with shellac resin as core material were prepared by in-situ polymerization. Morphologies of shellac resin microcapsules were characterized by optical microscope (OM) and scanning electron microscope (SEM). Both microcapsules were spherical in shape. The encapsulation property of shellac resin was proved by Fourier transform infrared (FTIR). Shellac resin microcapsules and fluorane microcapsules were added to waterborne primer or topcoat at the same time to prepare waterborne coatings with thermochromic and self-healing dual functions. The effects of microcapsules on optical properties, mechanical properties, self-healing properties, anti-aging performance, and thermoreversible discolouration mechanism of coating films were studied. These results showed that the topcoat with 10.0% fluorane microcapsules and 5.0% shellac resin microcapsules had a better comprehensive performance. At this time, the colour of coating transformed yellow into colourless at 32 °C, and it had a good colour recovery. Shellac resin microcapsules endowed the coating with self-healing performance, and the self-healing rate was 35.9%. The research results provide a reference for the progression of multifunctional wood coatings.

Effect of Transparent, Purple, and Yellow Shellac Microcapsules on Properties of the Coating on Paraberlinia bifoliolata Surface.

In order to explore the applicability of the waterborne coating with self-repairing microcapsules based on the surface of wood boards and specify the optimal range of microcapsule content in the coating, three different kinds of shellac microcapsules (transparent shellac, purple shellac, and yellow shellac) were embedded in a waterborne acrylic coating at 0, 1.5 wt.%, 3.0 wt.%, 4.5 wt.%, 6.0 wt.%, and 7.5 wt.%. The Beli wood (Paraberlinia bifoliolata) boards were then covered with self-repairing coatings to investigate the self-repairing coating's physical and chemical properties, aging resistance, and scratch repair abilities. The findings demonstrated that the chromatic difference and gloss of surface coatings on Beli wood boards were significantly influenced by the content of microcapsules. The optical characteristics and cold liquid resistance performance of the coating on Beli wood were enhanced when the microcapsule content was 3.0 wt.%. Additionally, the mechanical qualities of the coating with 3.0 wt.% transparent shellac microcapsules on Beli wood surface were better, with an H hardness, grade 2 adhesion, and 8 kg·cm of impact strength. The studies on scratch repairing and aging resistance indicated that microcapsules helped to slow down the coating's damage and retard aging. After a microcrack appeared, the waterborne coating with microcapsules on Beli wood's surface had the capacity to repair itself. After aging, the coating with 3.0 wt.% transparent shellac microcapsule on Beli wood boards had a better performance on the comprehensive properties, with a 28.9% light loss rate and a 6 kg·cm impact resistance. It also had a 25.0% repairing rate in scratch width after being damaged for 5 d. This study advances the development of self-healing waterborne coatings on the wood board with shellac microcapsules by examining the effects of shellac in various colors and shellac microcapsule content in waterborne coatings.

Effects of Thermochromic Fluorane Microcapsules and Self-Repairing Waterborne Acrylic Microcapsules on the Properties of Water-Based Coatings on Basswood Surface.

The effect of the addition of fluorane microcapsules and urea formaldehyde resin (UF) waterborne acrylic resin microcapsules on the comprehensive properties of the water film on the surface of basswood was studied. Three-factor and two-level orthogonal experiments were carried out with "fluorane microcapsule content", "aqueous acrylic resin microcapsule content" and the "fluorane microcapsule addition method" to prepare a self-repairing thermochromic coating. The optical, mechanical, microstructure and self-repairing properties of the film were optimized by independent experiments on the maximum influence factors of the fluorane microcapsule content. It was concluded that the topcoat with 15% fluorane microcapsules and primer added with 15% water acrylic resin microcapsules had better comprehensive properties. The temperature range was 30-32 °C, the color difference at 32 °C was 72.6 ± 2.0, the 60° gloss was 3.3%, the adhesion was 0 grade, the hardness was 4 H, the impact resistance was 15.0 ± 0.8 kg∙cm, the elongation at break was 17.2% and the gap width was reduced by 3.5 ± 0.1 µm after the film was repaired. The repair rate reached 62.5%. By using microcapsule embedding technology, the repair agent and discoloration agent are embedded in the matrix. The waterborne acrylic resin microcapsules can effectively inhibit crack formation in the coating, and the fluorane microcapsules can achieve the thermochromic property of the coating. This study provides a new research idea for the self-repairing thermochromic dual function of a water-based coating.

Preparation of Tung Oil Microcapsule and Its Effect on Wood Surface Coating.

Through the optimized preparation of tung oil microcapsules, five kinds of microcapsules containing different core material content were obtained to explore the influence of microcapsules on water-based paint film and the self-healing ability of microcapsules. The results showed that the microcapsules had good appearance, and the microcapsules were successfully prepared. The color difference in the paint film increased with the increase in microcapsule content, and the gloss decreased gradually. The mechanical test showed that adding microcapsules increased the toughness of the paint film to a certain extent, and the performance of the paint film was unchanged or better. The results showed that paint film with the core-wall ratio of 0.78:1 had the best performance and self-healing function when microcapsules were added.

Influence of HLB Value of Emulsifier on the Properties of Microcapsules and Self-Healing Properties of Waterborne Coatings.

In this paper, self-healing microcapsules were prepared by using melamine-formaldehyde (MF) resin as the wall material and shellac as the core material repairing agent. In order to explore the effect of the four factors (i.e., the HLB value of emulsifier, the type of solvent, the mass ratio of shellac to rosin, and the rate of rotating) on the comprehensive performance of microcapsules, and orthogonal experiments with four factors and three levels were carried out. The results showed that the hydrophilic lipophilic balance (HLB) value of the emulsifier was the most important influencing factor. In order to further explore the relationship between the HLB value of the emulsifier and the morphology of the microcapsules and the coating rate as well as to further optimize the performance of the microcapsules, taking the HLB value of the emulsifier as the single factor variable, single-factor tests were carried out. The results showed that when the HLB value was 12.56, the microcapsules of melamine-formaldehyde resin-coated shellac-rosin mixture had a uniform distribution and high coating rate. In order to explore the self-healing properties of waterborne coatings with microcapsules, the microcapsules prepared by single-factor experiments were mixed into the waterborne coatings at mass ratios of 0%, 3.0%, 6.0%, 9.0%, 12.0%, and 15.0%. It showed that the elongation at break of the waterborne coating with the addition of 3.0% microcapsule at mass fraction was improved, and it had a higher repair rate. This study provides a new research idea for the optimization and characterization of the self-healing properties of waterborne coatings.

Preparation of Thermochromic Microcapsules of Bisphenol A and Crystal Violet Lactone and Their Effect on Coating Properties.

Thermochromic microcapsules were prepared with a thermochromic compound as core material and urea formaldehyde as wall material. The molar ratio of urea and formaldehyde, the mass ratio of core material to wall material, the concentration of emulsifier, and rotating speed were selected to make a four-level and three-factor L9(34) orthogonal test. It was found that the molar ratio of urea and formaldehyde had the greatest influence on the coating rate of microcapsules. The effects of molar ratio of urea and formaldehyde on the discoloration temperature and coating rate of microcapsules were studied. When the molar ratio of urea to formaldehyde was 1:1.6, the core material: wall material ratio was 4:7, the concentration of emulsifier was 5.0%, and the rotating speed was 1600 rpm, the performance of the microcapsules was the best. When the microcapsule content was 20.0%, the color difference of the paint film was the largest, the gloss and hardness of the paint film decreased with increasing microcapsule content, and the impact resistance of the paint film first increased and then decreased with increasing microcapsule content. The adhesion of the paint film remained unchanged, and was grade 1. When the microcapsule content was 20.0%, the performance of the paint film was at its best. This provides a basis for the application of thermochromic coatings.

Effect of Coating Process on Mechanical, Optical, and Self-Healing Properties of Waterborne Coating on Basswood Surface with MF-Coated Shellac Core Microcapsule.

Self-repairing microcapsules prepared with melamine formaldehyde (MF) resin as wall material and shellac and waterborne coating as core material were added to waterborne coating to prepare a self-repairing coating. In order to explore the effect of the coating process on the performance of the waterborne coating on the basswood surface with microcapsules, the number of coating layers of primer and finish and the addition mode of the microcapsules were tested as influencing factors. The effects of different coating processes on the optical, mechanical, and liquid resistance of the basswood surface coating were investigated. The results showed that different coating processes had little effect on the color difference of the coating. When the coating process was two layers of primer and three layers of finish, and microcapsules were added to the finish, the minimum gloss of the basswood surface coating at 60° incident angle was 10.2%, and the best mechanical properties, liquid resistance, and comprehensive properties were achieved. Finally, the aging resistance and self-healing performance of the waterborne coating on the basswood surface prepared by this coating process were explored. The results showed that the waterborne coating had a certain repair effect on scratch damage. This paper lays a theoretical foundation for the practical application of self-healing microcapsules in wood-surface waterborne coatings.

Preparation and Performance of Thermochromic and Self-Repairing Dual Function Paint Film with Lac Resin Microcapsules and Fluorane Microcapsules.

Microcapsules with lac resin as the core material and urea-formaldehyde resin as the wall material were prepared by in situ polymerization, and then the lac resin microcapsules and fluorane microcapsules were added into a water-based primer or topcoat, respectively, to prepare water-based coatings with dual functions of thermochromic and self-repair. The effects of different methods of adding microcapsules on the optical properties, mechanical properties, self-repairing properties, and the aging resistance of water-based paint film were investigated, so as to prepare water-based paint film with the best discoloration and self-repairing functions. The results showed that the paint film with 10.0% fluorane microcapsules in the topcoat and 5.0% lac resin microcapsules in the primer had better comprehensive properties, and the paint film changed from yellow to colorless at 32 °C, with a color difference of 68.9, hardness of 3H, adhesion grade of 0, impact resistance of 13.0 kg∙cm, and elongation at break of 20.0%. The resistance of the paint film to NaCl, ethanol, and detergent was grade 2, with slight discontinuous marks, and the resistance to red ink was grade 3, with slight marks. The lac resin microcapsules have good aging resistance, which can enhance the aging resistance of the paint film with fluorane microcapsules. The gap width of the paint film was repaired by 2.1 µm, the self-repairing rate was 12.3%, and the paint film with lac resin microcapsules had a better crack inhibition effect. The results have provided a reference for multifunctional wood coatings.

Effect of Microcapsules with Waterborne Coating as Core Material on Properties of Coating for Tilia Europaea and Comparison with Other Microcapsules.

Urea formaldehyde was used as wall material and waterborne coatings as a core material to prepare microcapsules. So as to explore the influence of mass ratio of core to shell, reaction temperature and standing time on the performance of microcapsules, the orthogonal test of three factors and two levels was put into effect. The orthogonal experimental results showed the mass ratio of core to shell was the most important factor. With the increase of the mass ratio of core to shell, the output and clad ratio of microcapsules increased first and then decreased. The microcapsule with the mass ratio of core to shell of 0.67:1 had better appearance, output, and encapsulation performance. The optical properties of waterborne wood coating with the microcapsules of waterborne coating as core materials did not decrease significantly, while the hardness, impact resistance, and toughness were improved. At the same time, the microcapsules have a certain self-repairing effect on coating micro-cracks. Compared with the properties of waterborne coatings with other microcapsules, the coating with waterborne coating as core material has better comprehensive performance. The results provide a new research idea for the performance enhancement and self-healing of wood waterborne coating.

Synthesis of Urea-Formaldehyde Microcapsule Containing Fluororesin and Its Effect on Performances of Waterborne Coatings on Wood Surface.

In order to self-repair the cracks of waterborne coatings on Basswood at room temperature, with fluororesin and waterborne coatings embedded in the shell structure of urea formaldehyde (UF) resin, the microcapsules were fabricated via in-situ polymerization, and the effect of microcapsules on the chroma, gloss, mechanics and repair effect for waterborne coatings on wood was discussed. The results indicated that the coating effect was the most significant when the ratio value of the core materials to the shell material of microcapsules in mass was 0.75, and the agglomeration of particles was the least and the surface was the smoothest when the content of microcapsules was 1.0%. It was negative between the gloss of the film and microcapsule content. The ratio value of the core materials to the shell material in mass and the amount of microcapsules had great influence on the film hardness and adhesion, but had little effect on the impact resistance. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 4.0-10.0%, the aging resistance of the film was improved most significantly. When the ratio value of the core materials to the shell material of microcapsules in mass was 0.65 and the addition amount was 7.0%, the overall properties of topcoat film on Basswood board was the most significant. It is for the application of fluororesin microcapsules possessing self-repairing effect in waterborne coating on Basswood board that a technical groundwork is provided by this study.

Mechanism of Thermochromic and Self-Repairing of Waterborne Wood Coatings by Synergistic Action of Waterborne Acrylic Microcapsules and Fluorane Microcapsules.

The fluorane thermochromic microcapsules and waterborne acrylic resin microcapsules were added into waterborne coatings at the same time to prepare intelligent waterborne coating film with dual functions of color change and self-repairing. The coating film prepared by adding 15.0% fluorane microcapsules and 5.0% waterborne acrylic resin microcapsules to the primer at the same time had better comprehensive properties. At this time, the coating film changed from yellow to colorless. The repair rate of the coating film was 58.4%. When the temperature was lower than 32 °C, waterborne acrylic resin microcapsules can improve the thermochromic performance of the coating film with fluorane microcapsules. Waterborne acrylic resin microcapsules can alleviate the color change of coating film with fluorane microcapsules. The fluorane microcapsules can improve the self-repairing performance of coating film with waterborne acrylic resin microcapsules. The results lay a theoretical and technical foundation for multifunctional coating film.

Preparation of Melamine/Rice Husk Powder Coated Shellac Microcapsules and Effect of Different Rice Husk Powder Content in Wall Material on Properties of Wood Waterborne Primer.

The melamine/rice husk powder-coated shellac microcapsules were prepared by in-situ polymerization with melamine resin mixed with rice husk powder as microcapsule wall material and shellac as microcapsule core material. The effect of the addition amount of microcapsules with different wall material ratios on the performance of wood waterborne primer coating was investigated. The results show that the most important factor affecting the performance of microcapsules is the content of rice husk powder. Through the preparation and analysis of shellac microcapsule primer coating coated with melamine/rice husk powder, when the content of microcapsule powder is 0-6%, it has little effect on the optical properties of wood waterborne primer coating, and the microcapsule with 5.5% rice husk powder has little effect on the color difference of primer coating. The coating hardness increases with the increase of rice husk powder content in wall material. When the rice husk powder content in wall material is more than 5.5%, the coating hardness reaches the best. When the content of microcapsule powder is 3.0-9.0%, the adhesion of the coating is better, and the coating with rice husk powder content of 5.5% in microcapsule wall material has better impact resistance. When the content of rice husk powder was 5.5% and the content of microcapsule powder was 6%, the elongation at break of the primer coating was the highest and the tensile resistance was the best. The composition of wood waterborne primer did not change after adding microcapsule. The water-based primer with microcapsule has better aging resistance. The water-based primer coating with rice husk powder content of 5.5% and the addition amount of 6% had the best comprehensive performance, which lays the technical reference for the toughness and self-repairing of the waterborne wood coatings.

Preparation and Optimization of Waterborne Acrylic Core Microcapsules for Waterborne Wood Coatings and Comparison with Epoxy Resin Core.

Microcapsules were prepared by in situ polymerization with urea formaldehyde resin as the wall material and Dulux waterborne acrylic acid as the core material. The effects of the core-wall ratio, water bath temperature and depositing time on the morphology, particle size, yield and encapsulation ratio of microcapsules were investigated by orthogonal experiment of three factors and two levels. The results showed that the core-wall ratio had the greatest influence on the performance of microcapsules. When the core-wall ratio was 0.58:1, the water bath temperature was 70 °C, and the depositing time was 5 d, the microcapsule performance was the best. With the increase in depositing time, the yield of microcapsule particles increased gradually, and the microcapsules appeared to show an adhesive phenomenon. However, the long-term depositing time did not lead to complete deposition and agglomeration of microcapsules. When 10.0% concentration of the waterborne acrylic microcapsules with 0.58:1 of core-wall ratio was added to the coatings, the mechanical and optical properties of the coatings did not decrease significantly, but the elongation at break increased significantly. Therefore, this study offers a new prospect for using waterborne acrylic microcapsules to improve the toughness of waterborne paint film which can be cured at room temperature on a wood surface.