A heat transfer model for liquid film boiling on micro-structured surfaces.

High heat transfer coefficient (HTC) and critical heat flux (CHF) are achieved in liquid film boiling by coupling vibrant vapor bubbles with a capillary liquid film, which has thus received increased interest for thermal management of high-power electronics. Although some experimental progress has been made, a high-fidelity heat transfer model for liquid film boiling is lacking. This work develops a thermal-hydrodynamic model by considering both evaporation atop the wick and nucleate boiling inside the wick to simultaneously predict the HTC and CHF. Nucleate boiling is modeled with microlayer evaporation theory, where a unified scaling factor is defined to characterize the change of microlayer area with heat flux. The scaling factor η is found to be independent of wicking structure and can be determined from a few measurements. This makes our model universal to predict the liquid film boiling heat transfer for various micro-structured surfaces including micropillar, micropowder, and micromesh. This work not only sheds light on understanding fundamental mechanisms of phase-change heat transfer, but also provides a tool for designing micro-structured surfaces in thermal management.

High anisotropy in electrical and thermal conductivity through the design of aerogel-like superlattice (NaOH)0.5NbSe2.

Interlayer decoupling plays an essential role in realizing unprecedented properties in atomically thin materials, but it remains relatively unexplored in the bulk. It is unclear how to realize a large crystal that behaves as its monolayer counterpart by artificial manipulation. Here, we construct a superlattice consisting of alternating layers of NbSe2 and highly porous hydroxide, as a proof of principle for realizing interlayer decoupling in bulk materials. In (NaOH)0.5NbSe2, the electric decoupling is manifested by an ideal 1D insulating state along the interlayer direction. Vibration decoupling is demonstrated through the absence of interlayer models in the Raman spectrum, dominant local modes in heat capacity, low interlayer coupling energy and out-of-plane thermal conductivity (0.28 W/mK at RT) that are reduced to a few percent of NbSe2's. Consequently, a drastic enhancement of CDW transition temperature (>110 K) and Pauling-breaking 2D superconductivity is observed, suggesting that the bulk crystal behaves similarly to an exfoliated NbSe2 monolayer. Our findings provide a route to achieve intrinsic 2D properties on a large-scale without exfoliation.

Near-Theoretical Thermal Conductivity Silver Nanoflakes as Reinforcements in Gap-Filling Adhesives.

The rapid development of highly integrated microelectronic devices causes urgent demands for advanced thermally conductive adhesives (TCAs) to solve the interfacial heat-transfer issue. Due to their natural 2D structure and isotropic thermal conductivity, metal nanoflakes are promising fillers blended with polymer to develop high-performance TCAs. However, achieving corresponding TCAs with thermal conductivity over 10 W m-1 K-1 at filler content below 30 vol% remains challenging so far. This longstanding bottleneck is mainly attributed to the fact that most current metal nanoflakes are prepared by "bottom-up" processes (e.g., solution-based chemical synthesis) and inevitably contain lattice defects or impurities, resulting in lower intrinsic thermal conductivities, only 20-65% of the theoretical value. Here, a "top-down" strategy by splitting highly purified Ag foil with nanoscale thickness is adopted to prepare 2D Ag nanoflakes with an intrinsic thermal conductivity of 398.2 W m-1 K-1 , reaching 93% of the theoretical value. After directly blending with epoxy, the resultant Ag/epoxy exhibits a thermal conductivity of 15.1 W m-1 K-1 at low filler content of 18.6 vol%. Additionally, in practical microelectronic cooling performance evaluations, the interfacial heat-transfer efficiency of the Ag/epoxy achieves ≈1.4 times that of the state-of-the-art commercial TCA.

Near-Infrared Trapping by Surface Plasmons in Randomized Platinum-Ceramic Metamaterial for Thermal Barrier Coatings.

As the operation temperature of next generation gas turbine is targeted to be 1800 °C toward a higher efficiency and lower carbon emission, the near-infrared (NIR) thermal radiation becomes a major concern for the durability of the metallic turbine blades. Although thermal barrier coatings (TBCs) are applied to provide thermal insulations, they are translucent to the NIR radiation. It is a major challenge for TBCs to achieve optically thick with limited physical thickness (usually < 1 mm) for effectively shielding the NIR radiation damage. Here, an NIR metamaterial is reported, where a Gd2 Zr2 O7 ceramic matrix is randomly dispersed with microscale Pt (0.53 vol%) nanoparticles with a size of 100-500 nm. Attenuated by the Gd2 Zr2 O7 matrix, a broadband NIR extinction is achieved through the red-shifted plasmon resonance frequencies and higher-order multipole resonances of the Pt nanoparticles. A very high absorption coefficient of ≈3 × 104 m-1 , approaching the Rosseland diffusion limit for a typical coating thickness, minimizes the radiative thermal conductivity to ≈10-2  W m-1 K-1 and successfully shields the radiative heat transfer. This work suggests that constructing a conductor/ceramic metamaterial with tunable plasmonics could be a strategy to shield NIR thermal radiation for high temperature applications.

Ballistic Thermal Transport at Sub-10 nm Laser-Induced Hot Spots in GaN Crystal.

Ballistic thermal transport at nanoscale hotspots will greatly reduce the performance of a Gallium nitride (GaN) device when its characteristic length reaches the nanometer scale. In this work, the authors develop a tip-enhanced Raman thermometry approach to study ballistic thermal transport within the range of 10 nm in GaN, simultaneously achieving laser heating and measuring the local temperature. The Raman results show that the temperature increase from an Au-coated tip-focused hotspot up to two times higher (40 K) than that in a bare tip-focused region (20 K). To further investigate the possible mechanisms behind this temperature difference, the authors perform electromagnetic simulations to generate a highly focused heating field, and observe a highly localized optical penetration, within a range of 10 nm. The phonon mean free path (MFP) of the GaN substrate can thus be determined by comparing the numerical simulation results with the experimentally measured temperature increase which is in good agreement with the average MFP weighted by the mode-specific thermal conductivity, as calculated from first-principles simulations. The results demonstrate that the phonon MFP of a material can be rapidly predicted through a combination of experiments and simulations, which can find wide application in the thermal management of GaN-based electronics.

The Effect of the Pre-Existing VC on the Evolution of Precipitate and Mechanical Properties in the H13 Steel.

To further improve the mechanical properties of H13 steel at room and high temperatures, its precipitates were regulated based on the Thermo-Calc results. Scanning electron microscope (SEM), electron backscattering diffraction (EBSD), transmission electron microscope (TEM), and X-ray diffraction (XRD) Rietveld refinement were used to study the effect of the intercritical annealing on the microstructure and mechanical properties of H13 steel. The results show that the intercritical annealing at 850~95 °C increased the VC volume fraction from 2.23 to 3.03~3.48%. Increasing the VC volume fraction could inhibit the M7C3 precipitation from 10.01 to 6.63~5.72% during tempering. A large amount of VC also promoted the M23C6 precipitation during tempering at higher dislocation densities. The intercortical annealing simultaneously increased the elongation of H13 steel. An excellent combination (room temperature: ultimate tensile strength (UTS) of 898 MPa and total elongation (TEL) of 19.35%, 650 °C: UTS of 439 MPa, and TEL of 27.80%) could be obtained when intercritical annealing is performed at 900 °C. Meanwhile, after aging at 650 °C for 128 h, the room temperature UTS and TEL decreased by only 31 MPa and 0.52%, respectively.

Spectral decoupling of cooperative emissivity in silica-polymer metamaterials for radiative cooling.

Silica-polymer metamaterials are one promising candidate of radiative-cooling materials suitable for scalable manufacture. However, the strong coupling between the silica and polymer components and their respective contribution to total emission remain unexplored. In this work, we developed a 3D full-wave model for such a randomized composite system to retrieve the spectral emissivity of individual components and uncover the interacted physical mechanisms. The results demonstrate and decouple the cooperative emission in the scatter-medium system and quantitatively evaluate the geometry-dependent light-matter interactions, which sheds more light on silica-polymer metamaterials and provides helpful guidance for designing similar thermal-control materials.

Iridescent Daytime Radiative Cooling with No Absorption Peaks in the Visible Range.

Coatings for passive radiative cooling applications must be highly reflected in the solar spectrum, and thus can hardly support any coloration without losing their functionality. In this work, a colorful daytime radiative cooling surface based on structural coloration is reported. A designed radiative cooler with a bioinspired array of truncated SiO2 microcones is manufactured via a self-assembly method and reactive ion etching. Complemented with a silver reflector, the radiative cooler exhibits broadband iridescent coloration due to the scattering induced by the truncated microcone array while maintaining an average reflectance of 95% in the solar spectrum and a high thermal emissivity (ε) of 0.95, owing to the reduced impedance mismatch provided by the patterned surface at infrared wavelengths, reaching an estimated cooling power of ≈143 W m-2 at an ambient temperature of 25 °C and a measured average temperature drop of 7.1 °C under direct sunlight. This strong cooling performance is attributed to its bioinspired surface pattern, which promotes both the aesthetics and cooling capacity of the daytime radiative cooler.

Scalable thermochromic smart windows with passive radiative cooling regulation.

Radiative cooling materials spontaneously radiate long-wave infrared (LWIR) to the cold outer space, providing cooling power that is preferred in hot seasons. Radiative cooling has been widely explored for walls and roofs but rarely for windows, which are one of the least energy-efficient parts of buildings. We fabricated scalable smart windows using a solution process giving different emissivity (ε) at high (εLWIR-H of 0.61) and low (εLWIR-L of 0.21) temperatures to regulate radiative cooling automatically while maintaining luminous transparency and near-infrared (NIR) modulation. These passive and independent visible­NIR­LWIR regulated smart windows are capable of dynamic radiative cooling for self-adapting applications across different climate zones.

Coupling droplets/bubbles with a liquid film for enhancing phase-change heat transfer.

Evaporation, boiling, and condensation are fundamental liquid-vapor phase-change heat transfer processes and have been utilized in many conventional and emerging energy systems. Recent advances in the manipulation of interface wetting and heterogeneous nucleation using micro/nano-structured surfaces have enabled exciting two-phase flow dynamics and heat transfer enhancement. However, independently manipulating droplets, bubbles, or liquid films through surface modification has encountered bottlenecks. In this Perspective, we discuss an emerging strategy where droplets/bubbles are coupled with a liquid film to control fluid dynamics for minimizing the thermal resistance between the liquid-vapor interface and solid substrate, thus significantly enhancing the heat transfer performance beyond the state of the art.

Effect of Tensile Deformation on Residual Stress of GH4169 Alloy.

In order to reduce the residual stress of the GH4169 alloy, the effect and micro-mechanism of the tensile deformation were studied. The residual stress, dislocation density, and distribution of the GH4169 alloy were analyzed by X-ray residual stress tester, X-ray diffractometer (XRD), and electron backscatter diffraction (EBSD). The results show that: with the increase of tensile deformation, the residual stress relief first increases and then decreases. When the tensile deformation is 3%, the reduction rate of residual stress reaches the maximum, which is 90%. The mechanism of residual stress relief by the tensile treatment is that the dislocation group in the alloy is activated by tensile treatment, and the dislocation distribution in the alloy is more uniform by dislocation movement, multiplication, and annihilation so that the residual stress can be eliminated.

Harnessing Reversible Wetting Transition to Sweep Contaminated Superhydrophobic Surfaces.

Sweeping deposited particles is absolutely essential in order to maintain the excellent functionality of superhydrophobic surfaces. Many methods have been proposed to sweep microparticles deposited on tips of micro/nanostructures. However, how to sweep nanoparticles trapped in cavities of superhydrophobic surfaces has remained an outstanding issue. Here, we show that harnessing the reversible wetting transition provides a feasible way to sweep such nanoparticles. Using molecular dynamics simulations, we demonstrate that the electrically induced CB-W wetting transition makes liquid intrude into a groove and wet a trapped hydrophilic nanoparticle; however, once the electric field is removed, a spontaneous W-CB dewetting transition happens, and the extruded liquid transports the hydrophilic nanoparticle to the groove top, successfully picking up the trapped hydrophilic nanoparticle. We further find that the adhesion between the nanoparticle and groove bottom wall hinders the successful pickup, and picking up such a nanoparticle requires a stronger particle hydrophilicity. With the introduction of amphiphilic Janus particles into a liquid, we exhibit that the electrically induced reversible wetting transition can also successfully pick up a trapped hydrophobic nanoparticle. By means of calculations of the potential of mean force (PMF), we reveal pathways of both the CB-W wetting transition and the W-CB dewetting transition and hence answer why and how a hydrophilic or a hydrophobic nanoparticle is picked up successfully.

High-performance wearable thermoelectric generator with self-healing, recycling, and Lego-like reconfiguring capabilities.

Thermoelectric generators (TEGs) are an excellent candidate for powering wearable electronics and the "Internet of Things," due to their capability of directly converting heat to electrical energy. Here, we report a high-performance wearable TEG with superior stretchability, self-healability, recyclability, and Lego-like reconfigurability, by combining modular thermoelectric chips, dynamic covalent polyimine, and flowable liquid-metal electrical wiring in a mechanical architecture design of "soft motherboard-rigid plugin modules." A record-high open-circuit voltage among flexible TEGs is achieved, reaching 1 V/cm2 at a temperature difference of 95 K. Furthermore, this TEG is integrated with a wavelength-selective metamaterial film on the cold side, leading to greatly improved device performance under solar irradiation, which is critically important for wearable energy harvesting during outdoor activities. The optimal properties and design concepts of TEGs reported here can pave the way for delivering the next-generation high-performance, adaptable, customizable, durable, economical, and eco-friendly energy-harvesting devices with wide applications.

Increasing greenhouse production by spectral-shifting and unidirectional light-extracting photonics.

Improving photosynthesis and light capture increases crop yield and paves a sustainable way to meet the growing global food demand. Here we introduce a spectral-shifting microphotonic thin film as a greenhouse envelope that can be scalably manufactured for augmented photosynthesis. By breaking the intrinsic propagation symmetry of light, the photonic microstructures can extract 89% of the internally generated light and deliver most of that in one direction towards photosynthetic organisms. The microphotonic film augments lettuce production by more than 20% in both indoor facilities with electric lighting and in a greenhouse with natural sunlight, offering the possibility of increasing crop production efficiency in controlled environments.

Terrestrial radiative cooling: Using the cold universe as a renewable and sustainable energy source.

Photonic materials designed at wavelength scales have enabled a range of emerging energy technologies, from solid-state lighting to efficient photovoltaics that have transformed global energy landscapes. Daytime passive radiative cooling materials shed heat from the ground to the cold universe by taking advantage of the terrestrial thermal radiation that is as large as the renewable solar energy. Newly developed photonic materials permit subambient cooling under direct sunshine, and their applications are expanding rapidly enabled by scalable manufacturing. We review here the recent advancement of daytime subambient radiative cooling materials, which allow energy-efficient cooling and are paving the way toward technologies that harvest the coldness from the universe as a new renewable energy source.

Nano Heat Pump Based on Reverse Thermo-osmosis Effect.

Heat pumps are widely used in domestic applications, agriculture, and industry. Here, we report a novel heat pump based on the reverse thermo-osmosis (RTO) effect in a nanoporous graphene (NPG) membrane. Through classical molecular dynamics (MD) simulation, we prove that the heat pump can transport mass and heat efficiently. The heat and mass fluxes are increased linearly with the hydraulic pressure provided. Ultrahigh heat fluxes of 6.2 ± 1.0 kW/cm2 and coefficient of performance (COP) of 20.2 are obtained with a temperature increment of 5 K and a working pressure of 80 MPa. It is interesting that water molecules on the NPG membrane can evaporate in a cluster state, and the cluster evaporations reduce the vaporization enthalpy of the processes.

Hydrophobic nanostructured wood membrane for thermally efficient distillation.

Current membrane distillation (MD) is challenged by the inefficiency of water thermal separation from dissolved solutes, controlled by membrane porosity and thermal conductivity. Existing petroleum-derived polymeric membranes face major development barriers. Here, we demonstrate a first robust MD membrane directly fabricated from sustainable wood material. The hydrophobic nanowood membrane had high porosity (89 ± 3%) and hierarchical pore structure with a wide pore size distribution of crystalline cellulose nanofibrils and xylem vessels and lumina (channels) that facilitate water vapor transportation. The thermal conductivity was extremely low in the transverse direction, which reduces conductive heat transport. However, high thermal conductivity along the fiber enables efficient thermal dissipation along the axial direction. As a result, the membrane demonstrated excellent intrinsic vapor permeability (1.44 ± 0.09 kg m-1 K-1 s-1 Pa-1) and thermal efficiency (~70% at 60°C). The properties of thermal efficiency, water flux, scalability, and sustainability make nanowood highly desirable for MD applications.

A radiative cooling structural material.

Reducing human reliance on energy-inefficient cooling methods such as air conditioning would have a large impact on the global energy landscape. By a process of complete delignification and densification of wood, we developed a structural material with a mechanical strength of 404.3 megapascals, more than eight times that of natural wood. The cellulose nanofibers in our engineered material backscatter solar radiation and emit strongly in mid-infrared wavelengths, resulting in continuous subambient cooling during both day and night. We model the potential impact of our cooling wood and find energy savings between 20 and 60%, which is most pronounced in hot and dry climates.