Bioinspired Nanolayered Structure Tuned by Extensional Stress: A Scalable Way to High-Performance Biodegradable Polyesters.

The nacre-inspired multi-nanolayer structure offers a unique combination of advanced mechanical properties, such as strength and crack tolerance, making them highly versatile for various applications. Nevertheless, a significant challenge lies in the current fabrication methods, which is difficult to create a scalable manufacturing process with precise control of hierarchical structure. In this work, a novel strategy is presented to regulate nacre-like multi-nanolayer films with the balance mechanical properties of stiffness and toughness. By utilizing a co-continuous phase structure and an extensional stress field, the hierarchical nanolayers is successfully constructed with tunable sizes using a scalable processing technique. This strategic modification allows the robust phase to function as nacre-like platelets, while the soft phase acts as a ductile connection layer, resulting in exceptional comprehensive properties. The nanolayer-structured films demonstrate excellent isotropic properties, including a tensile strength of 113.5 MPa in the machine direction and 106.3 MPa in a transverse direction. More interestingly, these films unprecedentedly exhibit a remarkable puncture resistance at the same time, up to 324.8 N mm-1, surpassing the performance of other biodegradable films. The scalable fabrication strategy holds significant promise in designing advanced bioinspired materials for diverse applications.

Interfacial Shish-Kebabs Lengthened by Coupling Effect of In Situ Flexible Nanofibrils and Intense Shear Flow: Achieving Hierarchy To Conquer the Conflicts between Strength and Toughness of Polylactide.

The challenge of hitherto elaborating a feasible pathway to overcome the conflicts between strength and toughness of polylactide (PLA) still remains among academia and industry. In the current work, a unique hierarchal structure of flexible poly(butylene adipate-co-terephthalate) (PBAT) in situ nanofibrils integrating with abundant PLA shish-kebabs as a strong building block was disclosed and expresses its capability to conquer this dilemma. Substantially simultaneous enhancement on tensile strength, impact strength, and elongation at break could be achieved up to 91.2 MPa, 14.9 KJ/m2, and 15.7%, respectively, compared with pure PLA (61.5 MPa, 4.3 KJ/m2, and 6.2%). Through investigating the phase (and crystalline) morphology and molecular chain behavior in the PLA/PBAT system, the formation mechanism of this structure facilitated by a coupling effect of PBAT flexible phase and shear flow was definitely elucidated. The dispersed phase of PBAT would be more inclined to existing as a fibrillar form within the PLA matrix benefiting from low interfacial tension. Interestingly, this phase morphology with large specific surface area changes the crystallization behavior of PLA significantly, once introducing an intense shear flow (∼103 s-1), in situ shear-formed nanofibrils of PBAT would show strong coupling effect with shear flow on PLA crystallization: they can not only induce abundant shish-kebabs of PLA at its interfaces, which possesses lengthened shish and more densely arranged kebabs, but also further retard the relaxation of PLA chains through hysteretic relaxation of its PBAT phase, which can effectively prevent the collapse of established shish. Of immense significance is this particular hierarchical-architecture composed by flexible nanofibers (PBAT) and rigid shish-kebabs (PLA), which provides significant guidance for the simultaneous reinforcement and toughness of polymer materials.

Super-Robust Polylactide Barrier Films by Building Densely Oriented Lamellae Incorporated with Ductile in Situ Nanofibrils of Poly(butylene adipate-co-terephthalate).

Remarkable combination of excellent gas barrier performance, high strength, and toughness was realized in polylactide (PLA) composite films by constructing the supernetworks of oriented and pyknotic crystals with the assistance of ductile in situ nanofibrils of poly(butylene adipate-co-terephthalate) (PBAT). On the basis that the permeation of gas molecules through polymer materials with anisotropic structure would be more frustrated, we believe that oriented crystalline textures cooperating with inerratic amorphism can be favorable for the enhancement of gas barrier property. By taking full advantage of intensively elongational flow field, the dispersed phase of PBAT in situ forms into nanofibrils, and simultaneously sufficient row-nuclei for PLA are induced. After appropriate thermal treatment with the acceleration effect of PBAT on PLA crystallization, oriented lamellae of PLA tend to be more perfect in a preferential direction and constitute into a kind of network interconnecting with each other. At the same time, the molecular chains between lamellae tend to be more extended. This unique structure manifests superior ability in ameliorating the performance of PLA film. The oxygen permeability coefficient can be achieved as low as 2 × 10(-15) cm(3) cm cm(-2) s(-1) Pa(-1), combining with the high strength, modulus, and ductility (104.5 MPa, 3484 MPa, and 110.6%, respectively). The methodology proposed in this work presents an industrially scalable processing method to fabricate super-robust PLA barrier films. It would indeed push the usability of biopolymers forward, and certainly prompt wider application of biodegradable polymers in the fields of environmental protection such as food packaging, medical packaging, and biodegradable mulch.