Research and optimization of flow-induced vibrations in a water-cooled monochromator.

To enhance the stability of the water-cooled double-crystal monochromator used at the BL17B beamline of the Shanghai Synchrotron Radiation Facility (SSRF), a study was conducted to optimize its cooling system's flow-induced vibration. Through simulation and experimental verification, the researchers analyzed the vibration mechanism and implemented improvement measures. The results indicate that the elastic bellows greatly amplify flow-induced vibration, transmitting it to the first-crystal. By positioning the bellows closer to the crystal, the relative pitch angular vibration of the double-crystal was reduced by 17.5%, and the roll angular vibration decreased by 6.1%. Furthermore, changing the flow rate from 3 to 2.4 l/min further diminished the relative pitch angular vibration by 6.0% and the roll angular vibration by 7.9%. By effectively reducing flow-induced vibration in the water-cooled double-crystal monochromator, equipment stability is enhanced, and the relative angular vibration of the double-crystal has been reduced. This research provides a valuable method and approach for optimizing the stability of the monochromator and related equipment.

Research on vibration stability of a mirror bender system for synchrotron radiation.

This paper accurately predicts and quantifies the vibration response characteristics of a mirror bender system with the finite element simulation and experiment. The results show that the fundamental frequency of the roll angle vibration is 24.66 Hz, and the fundamental frequency of the pitch angle vibration is 116.21 Hz. The overall error is within 11.15% in comparision with the first six natural frequencies obtained from experiments and simulations. The vertical support rod, being one of the weakest links in the overall structural stiffness, is a crucial factor limiting the increase in the natural frequency of the mirror system. Before and after the injection of cooling water, the pitch angle vibration was 123.63 and 199.04 nrad, respectively. An increase in the cooling water flow rate from 1 to 1.5 l/min has almost no effect on pitch angle vibrations. This study provides references and guidance for improving the stability of the mirror system.

An improved algorithm for thermal compensation of synchrotron radiation optical mirrors based on Hessian matrix.

The heaters-based thermal-compensated adaptive adjustment of a reflection mirror at Shanghai high repetition rate X-ray Free-Electron Laser and extreme light facility (SHINE) is presented here based on finite element analysis. The correction performance of different control algorithms [singular value decomposition and gradient descent (GD)] is analyzed and compared. This study has demonstrated that a significant control algorithm can further improve the surface shape accuracy of the mirror. After optimizing the mirror control algorithm, the calculated slope errors and height errors of the mirror are reduced to nearly less than 50 nrad rms and 0.5 nm rms, respectively. The optimization result indicates that the GD control algorithm based on the Hessian matrix exhibits superior performance and practicality compared to the control algorithm before optimization.

A Mini-Review on the Thermal Fatigue Properties of Copper Materials Applied at the Front-End of Synchrotron Radiation Facilities.

Oxygen-free high-conductivity copper (OFHC), chromium-zirconium copper (CuCrZr), and Glidcop® AL-15 are widely used in the high heat load absorber elements at the front end of synchrotron radiation facilities. It is necessary to choose the most suitable material according to the actual engineering conditions (such as the specific heat load, material performance, and costs). In the long-term service period, the absorber elements have to bear hundreds or kilowatts of high heat load and its "load-unload" cyclic loading mode. Therefore, the thermal fatigue and thermal creep properties of the materials are critical and have been extensively studied. In this paper, based on the published pieces of the literature, the thermal fatigue theory, experimental principles, methods, test standards, test types of equipment, and key indicators of the thermal fatigue performance of typical copper metal materials used in the front end of synchrotrons radiation Facilities are reviewed, as well as the relevant studies carried out by the well-known synchrotron radiation institutions. In particular, the fatigue failure criteria for these materials and some effective methods for improving the thermal fatigue resistance performance of the high-heat load components are also presented.

Adaptive vibration control method for double-crystal monochromator base on VMD and FxNLMS.

Double-crystal monochromators (DCMs) are one of the most critical optical devices in beamlines at synchrotron sources, directly affecting the quality of the beam energy and position. As the performance of synchrotron light sources continues to improve, higher demands are placed on the stability of DCMs. This paper proposes a novel adaptive vibration control method combining variational modal decomposition (VMD) and filter-x normalized least mean squares (FxNLMS), ensuring DCM stability under random engineering disturbance. Firstly, the sample entropy of the vibration signal is selected as the fitness function, and the number of modal components k and the penalty factor α are optimized by a genetic algorithm. Subsequently, the vibration signal is decomposed into band frequencies that do not overlap with each other. Eventually, each band signal is individually governed by the FxNLMS controller. Numerical results have demonstrated that the proposed adaptive vibration control method has high convergence accuracy and excellent vibration suppression performance. Furthermore, the effectiveness of the vibration control method has been verified with actual measured vibration signals of the DCM.

Vacuum joints of CuCrZr alloy for high-heat-load photon absorber.

A photon absorber, as a critical component of a synchrotron front-end, is mainly used to handle high-heat-load synchrotron radiation. It is mostly made of dispersion strengthened copper or CuCrZr which can retain high performance at elevated temperatures. Joining processes for vacuum, including tungsten inert gas welding (TIG) and electron beam welding (EBW), are novel ways to make a long photon absorber from two short ones and reduce power density. The mechanical properties of TIG joints and EBW joints of CuCrZr to the same material are obtained by tensile tests at 20°C, 100°C, 200°C, 300°C and 400°C. Testing results indicate that the tensile strength and yield strength of both vacuum joints decline as temperature increases. Compared with TIG joints, EBW joints have higher strength, better ductility and a more stable performance. An engineering conservative acceptance criteria of the vacuum joints is created by the polynomial fitting method. A novel welded photon absorber with a total length of 600 mm has been successfully designed and manufactured. Finite-element analysis by ANSYS shows that the maximum temperature, equivalent stress and strain are only 31.5%, 36.2% and 1.3%, respectively, of the corresponding thresholds. The welded photon absorbers with EBW joints will be applicable in the highest-heat-load front-end in the Shanghai Synchrotron Radiation Facility Phase-II beamline project.