Multiple Deformation Mechanisms in Adiabatic Shear Bands of a Titanium Alloy during High Strain Rate Deformation.

The occurrence of adiabatic shear bands, as an instability phenomenon, is viewed as a precursor to failure caused by instability at high strain rates. Metastable ß titanium alloys are extensively utilized due to their excellent mechanical properties, which are often subjected to high strain rate loads in service conditions. Understanding and studying their adiabatic shear instability behavior is thus crucial for preventing catastrophic failure and enhancing material performance. In this study via detailed microstructural analyses in the adiabatic shear region of a Ti-10V-2Fe-3Al alloy subjected to high strain rates, it was observed that α″ martensitic transformation and nano-twinning plus ß-to-α phase transformation with α″ martensite as an intermediate phase occurred, in addition to substantial fine grains. The grain refinement mechanisms were mainly related to dynamic recovery dominated by dislocation migration alongside severe plastic deformation.

Influence of Interface Type on Dynamic Deformation Behavior of 3D-Printed Heterogeneous Titanium Alloy Materials.

Using the Split Hopkinson Pressure Bar technique, strain-limited dynamic compressive loading experiments were performed on TA1/TA15 heterostructure (HS) materials. The plastic deformation mechanisms, fracture forms, and energy absorption properties of an HS material with a metallurgical bonding interface (MB) and an HS material without a metallurgical bonding interface (NMB) are compared and analyzed. The results show that there is no significant difference between the two deformation mechanisms. The fracture forms are all "V-shaped" fractures within the TA1 part. The NMB was carried for 57 µs before failure and absorbed 441 J/cm3 of energy. The MB was carried for 72 µs before failure and absorbed 495 J/cm3 of energy. Microstructure observations show that there is a coordinated deformation effect near the MB interface compared to the NMB, with both TA1 and TA15 near the interface carrying stresses. This causes an enhancement of the MB load-bearing time and a 12% increase in energy absorption.

Identifying microscopic factors that influence ductility in disordered solids.

There are empirical strategies for tuning the degree of strain localization in disordered solids, but they are system-specific and no theoretical framework explains their effectiveness or limitations. Here, we study three model disordered solids: a simulated atomic glass, an experimental granular packing, and a simulated polymer glass. We tune each system using a different strategy to exhibit two different degrees of strain localization. In tandem, we construct structuro-elastoplastic (StEP) models, which reduce descriptions of the systems to a few microscopic features that control strain localization, using a machine learning-based descriptor, softness, to represent the stability of the disordered local structure. The models are based on calculated correlations of softness and rearrangements. Without additional parameters, the models exhibit semiquantitative agreement with observed stress-strain curves and softness statistics for all systems studied. Moreover, the StEP models reveal that initial structure, the near-field effect of rearrangements on local structure, and rearrangement size, respectively, are responsible for the changes in ductility observed in the three systems. Thus, StEP models provide microscopic understanding of how strain localization depends on the interplay of structure, plasticity, and elasticity.

Microstructural Changes Caused by the Creep Test in ZK60 Alloy Reinforced by SiCp at Intermediate Temperature after KOBO Extrusion and Aging.

In this study, we investigated the creep properties of ZK60 alloy and a ZK60/SiCp composite at 200 °C and 250 °C in the 10-80 MPa stress range after the KOBO extrusion and precipitation hardening process. The true stress exponent was obtained in the range of 1.6-2.3 for both the unreinforced alloy and the composite. The apparent activation energy of the unreinforced alloy was found to be in the range of 80.91-88.09 kJ/mol, and that of the composite was found to be in the range of 47.15-81.60 kJ/mol, and this indicated the grain boundary sliding (GBS) mechanism. An investigation of crept microstructures using an optical microscope and scanning electron microscope (SEM) showed that at 200 °C, the predominant strengthening mechanisms at low stresses were the formation of twin, double twin, and shear bands, and that by increasing the stress, kink bands were activated. At 250 °C, it was found that a slip band was created in the microstructure, and this effectively delayed GBS. The failure surfaces and adjacent regions were examined using SEM, and it was discovered that the primary cause of failure was cavity nucleation around precipitations and reinforcement particles.

Wear mechanisms description in nanoscale by SEM/TEM of multilayer Zr/ZrN coatings in dependence on phases ratio.

As a result of loading with an external force during the wear process, coating deforms uniformly. After a certain limit load is exceeded, coating deformation is localised through the formation of the so-called shear bands. It has been showed experimentally the process of shear bands formation. The microstructural characterisation before and after the mechanical tests was performed using scanning and transmission electron microscopy (SEM and TEM) on cross-sections of the samples. The analysis indicated that in the case of multilayer coatings where the ratio of the metallic to the ceramic phase is 1:1, the shear bands are formed at an angle of 45°. With a greater proportion of the ceramic phase to metallic (ratio 1:2), the shear band changed the shear angle from ∼45° to ∼90°. Mechanical in situ tests were carried out in the chambers of SEM and TEM. The scratch tests in the SEM were done with the simultaneous observation of the phenomena occurring on the surface of the tested materials showed that at a scratch force of 0.04 N, the additional outer a-C:H layer was damaged, which was shown in the form of a fault in the force-displacement diagram, and in the form of splits visible in the SEM image. However, the application of this additional layer had a positive effect on the wear mechanism of the entire coating structure. The test also indicated that in the case of coatings with phases ratio 1:2 and 1:4 (metallic to ceramic), the characteristics of the brittle material were demonstrated, unlike the coating with a 1:1 phase ratio, where plastic properties predominated. However, for the 1:2 phase ratio coating, the chip was more ductile than for the chip formed when testing a 1:4 phase ratio coating. For in situ mechanical testing in the TEM, a straining holder was used. The test showed that the shear band angle for a 1:1 ratio coating has changed from 45° to 90° due to the different direction of force interaction.

Morphological Effects of Strain Localization in the Elastic Region of Magnetorheological Elastomers.

Strain localization is a significant issue that poses interesting research challenges in viscoelastic materials because it is difficult to accurately predict the damage evolution behavior. Over time, the damage mechanism in the amorphous structure of viscoelastic materials leads to subsequent localization into a shear band, gradually jeopardizing the materials' elastic sustainability. The primary goal of this study is to further understand the morphological effects and the role of shear bands in viscoelastic materials precipitated by strain localization. The current study aims to consolidate the various failure mechanisms of a sample and its geometry (surface-to-volume ratio) used in torsional testing, as well as to understand their effects on stress relaxation durability performance. A torsional shear load stress relaxation durability test was performed within the elastic region on an isotropic viscoelastic sample made of silicon rubber and a 70% weight fraction of micron-sized carbonyl iron particles. Degradation was caused by a shear band of localized plasticity that developed microscopically due to stress relaxation durability. The failure pattern deteriorated as the surface-to-volume ratio decreased. A field-emission scanning electron microscope (FESEM) and a tapping-mode atomic force microscope (AFM) were used for further observation and investigation of the sample. After at least 7500 cycles of continuous shearing, the elastic sustainability of the viscoelastic materials microstructurally degraded, as indicated by a decline in stress performance over time. Factors influencing the formation of shear bands were observed in postmortem, which was affected by simple micromanipulation of the sample geometry, making it applicable for practical implementation to accommodate any desired performance and micromechanical design applications.

Uncovering the Inherent Size Dependence of Yield Strength and Failure Mechanism in Micron-Sized Metallic Glass.

The sample size effect on the deformation behavior of metallic glasses (MGs) has recently become research of intense interest. An inverse sample size effect is observed in previous experimental studies; where the yield strength decreases with decreasing sample size, rather than increasing. We propose a theoretical analysis based on the shear banding process to rationalize the inherent size dependence of yield strength, showing an excellent agreement with experimental results. Our model reveals that the anomalous inverse size effect is, in fact, caused by a transition in failure mode; from a rapid shear banding process with a shear band (SB) traversing the entire sample in bulk MGs, to an immature shear banding process with propagated SBs only at the surface in micron-sized MGs. Our results fill the gap in the current understanding of size effects in the strength and failure mechanism of MGs at different length scales.

Numerical Investigation of Triaxial Shear Behaviors of Cemented Sands with Different Sampling Conditions Using Discrete Element Method.

In cemented sand, the influences of the sampling factors (i.e., the curing time, cement-sand ratio, and initial void ratio) on the triaxial shear behavior were investigated using discrete element method. Cemented sand samples with different initial conditions were prepared and subjected to the consolidated drained triaxial shearing test. In the simulations, the peak strength, residual strength, and pre-peak stiffness of cemented sand were enhanced by increasing the curing time and cement-sand ratio, and the enhancements could be explained by the increases in bond strength and bond number. Resulting from the increases of these two sampling factors, bond breakage emerged at a greater axial strain but lower intensity. However, some uncommon phenomena were generated; that is, the contractive but strain-softening response occurred in the sample with a curing time of 3 days, and the shear band and the strain-hardening behavior coexisted in the sample with a cement-sand ratio of 1%. The peak strength and pre-peak stiffness were also enhanced by decreasing the initial void ratio, more distinctly than by increasing the curing time and cement-sand ratio. However, the residual strength, bond breakage, and failure pattern with the persistence of shear band were insensitive to this change.

Modelling the Shear Banding in Gradient Nano-Grained Metals.

Extensive experiments have shown that gradient nano-grained metals have outstanding synergy of strength and ductility. However, the deformation mechanisms of gradient metals are still not fully understood due to their complicated gradient microstructure. One of the difficulties is the accurate description of the deformation of the nanocrystalline surface layer of the gradient metals. Recent experiments with a closer inspection into the surface morphology of the gradient metals reported that shear bands (strain localization) occur at the surface of the materials even under a very small, applied strain, which is in contrast to previously suggested uniform deformation. Here, a dislocation density-based computational model is developed to investigate the shear band evolution in gradient Cu to overcome the above difficulty and to clarify the above debate. The Voronoi polygon is used to establish the irregular grain structure, which has a gradual increase in grain size from the material surface to the interior. It was found that the shear band occurs at a small applied strain in the surface region of the gradient structure, and multiple shear bands are gradually formed with increasing applied load. The early appearance of shear banding and the formation of abundant shear bands resulted from the constraint of the coarse-grained interior. The number of shear bands and the uniform elongation of the gradient material were positively related, both of which increased with decreasing grain size distribution index and gradient layer thickness or increasing surface grain size. The findings are in good agreement with recent experimental observations in terms of stress-strain responses and shear band evolution. We conclude that the enhanced ductility of gradient metals originated from the gradient deformation-induced stable shear band evolution during tension.

An Insight into Amorphous Shear Band in Magnetorheological Solid by Atomic Force Microscope.

Micro mechanism consideration is critical for gaining a thorough understanding of amorphous shear band behavior in magnetorheological (MR) solids, particularly those with viscoelastic matrices. Heretofore, the characteristics of shear bands in terms of formation, physical evolution, and response to stress distribution at the localized region have gone largely unnoticed and unexplored. Notwithstanding these limitations, atomic force microscopy (AFM) has been used to explore the nature of shear band deformation in MR materials during stress relaxation. Stress relaxation at a constant low strain of 0.01% and an oscillatory shear of defined test duration played a major role in the creation of the shear band. In this analysis, the localized area of the study defined shear bands as varying in size and dominantly deformed in the matrix with no evidence of inhibition by embedded carbonyl iron particles (CIPs). The association between the shear band and the adjacent zone was further studied using in-phase imaging of AFM tapping mode and demonstrated the presence of localized affected zone around the shear band. Taken together, the results provide important insights into the proposed shear band deformation zone (SBDZ). This study sheds a contemporary light on the contentious issue of amorphous shear band deformation behavior and makes several contributions to the current literature.

Shear Band Evolution under Cyclic Loading and Fatigue Property in Metallic Glasses: A Brief Review.

The fatigue damage and fracture of metallic glasses (MGs) were reported to be dominated by shear band. While there exist several reviews about the fatigue behavior of MGs, an overview that mainly focuses on shear bands under cyclic loading is urgent, and is of great importance for the understanding of fatigue mechanisms and properties. In this review paper, based on the previous research results, the shear band evolution under cyclic loading including shear band formation, propagation and cracking, was summarized and elucidated. Furthermore, one strategy of enhancing the fatigue property through manipulating the microstructure to suppress the shear band formation was proposed. Additionally, the applications of the effect of annealing treatment and processing condition on fatigue behaviors were utilized to verify the strategy. Finally, several future directions of fatigue research in MG were presented.

Evolution of the Shear Band in Cold-Rolling of Strip-Cast Fe-1.3% Si Non-Oriented Silicon Steel.

Cube texture and microstructural evolution of as-cast non-oriented silicon steel (1.3% Si) during cold rolling and annealing were studied. The results showed that the as-cast microstructure with grain size in the range of 100-500 µm had a weak texture. The strong orientation was mainly located at {100} and {110} planes. A significant content of shear-deformed grains oriented with {110}<110> were obtained by cold-rolling, and many regions oriented with Cube texture were distributed in the shear bands. During cold-rolling, the orientation of the shear-deformed microstructure tilted towards the {111}<112> orientation, while the matrix orientation retained {110}<110>. On further cold-rolling, the residual part of {110}<110> experienced shear deformation, forming more shear bands, strengthening the Cube orientation. During annealing, Cube orientation grains nucleated in the shear bands leading to strong Cube texture, and corresponding B50 was 1.83T/1.79T.

Plasmon energy losses in shear bands of metallic glass.

Shear bands resulting from plastic deformation in cold-rolled Al88Y7Fe5 metallic glass were observed to display alternating density changes along their propagation direction. Electron-energy loss spectroscopy (EELS) was used to investigate the volume plasmon energy losses in and around shear bands. Energy shifts of the peak centre and changes in the peak width (FWHM) reflecting the damping were precisely determined within an accuracy of a few meV using an open source python module (Hyperspy) to fit the shapes of the plasmon and zero-loss peaks with Lorentzian functions. The maximum bulk plasmon energy shifts were calculated for the bright and dark shear band segments relative to the matrix to be about 38 and 14 meV, respectively. The damping was observed to be larger for the denser regions. The analysis presented here suggests that the changes in the plasmons are caused by two contributions: (i) Variable damping in the shear band segments due to changes in the medium-range order (MRO). This affects the static structure factor S(k), which, in turn, leads to either reduced or increased damping according to the Ziman-Baym formula. (ii) The ionic density and the effective electron mass appearing in the zero-momentum plasmon frequency formula Ep(q=0) are coupled and give rise to small variations in the plasmon energy. The model predicts plasmon energy shifts in the order of meV.

Characterization of Crater Area in a Target Penetrated by a Wf/Zr-Based Amorphous Matrix Composite Projectile.

Tungsten fiber-reinforced Zr41.25Ti13.75Cu12.5Ni10Be22.5 amorphous matrix composites (hereinafter referred to as Wf/Zr-based amorphous matrix composites) are considered as a potential new generation of projectile material, while the penetration behavior of Wf/Zr-based amorphous matrix composites is not fully clear yet. In order to better understand the penetration behavior of this composite material and study its armor-piercing performance, a ballistic experiment was performed and the hardness and microstructure around the crater of a target material were studied. A ballistic experiment was performed with a projectile of Wf/Zr-based amorphous matrix composite and a target of 4043 steel. After the ballistic experiment, the target was cut through the crater using a wire cutting machine into a sample with size 150 mm × 40 mm × 20 mm, which was later polished by different types of sandpaper. The micro-hardness was analyzed in a micro-hardness tester, and the microstructure was observed by SEM. According to this study, three layers were identified in the direction lateral to the crater, consisting of a martensite layer, a deformation strengthening layer, and the original structure layer. Moreover, the martensite layer initially thickened and then thinned in the direction longitudinal to the crater.

Spatiotemporal Evolution of a Landslide: A Transition to Explosive Percolation.

Patterns in motion characterize failure precursors in granular materials. Currently, a broadly accepted method to forecast granular failure from data on motion is still lacking; yet such data are being generated by remote sensing and imaging technologies at unprecedented rates and unsurpassed resolution. Methods that deliver timely and accurate forecasts on failure from such data are urgently needed. Inspired by recent developments in percolation theory, we map motion data to time-evolving graphs and study their evolution through the lens of explosive percolation. We uncover a critical transition to explosive percolation at the time of imminent failure, with the emerging connected components providing an early prediction of the location of failure. We demonstrate these findings for two types of data: (a) individual grain motions in simulations of laboratory scale tests and (b) ground motions in a real landslide. Results unveil spatiotemporal dynamics that bridge bench-to-field signature precursors of granular failure, which could help in developing tools for early warning, forecasting, and mitigation of catastrophic events like landslides.

Effect of Shear Bands Induced by Asymmetric Rolling on Microstructure and Texture Evolution of Non-Oriented 3.3% Si Steel.

In the present work, the microstructure and texture of non-oriented 3.3% Si steel processed by asymmetric rolling (ASR) and subsequent annealing at different temperatures were compared with those obtained when using traditional symmetric rolling (SR). This work aims to reveal the effect of shear bands introduced by the ASR on the microstructure and texture evolution. The ASR sample reaches a recrystallization fraction of 62% at an annealing temperature of 650 °C, which is 32% higher than that of the SR sample annealed at the same temperature. This can be attributed to the abundant shear bands introduced by the ASR, which serve as the heterogeneous nucleation sites for the recrystallized grains. When increasing the annealing temperature to 750 °C, complete recrystallization could be observed in both asymmetric- and symmetric-rolled samples. When using an annealing temperature of 650 °C, the γ-oriented grains were dominant in the surface layer, while strong Goss-oriented grains could be observed in the center in the ASR sample. This is due to the fragmented small subgrains with different orientations in the surface layer inhibiting the nucleation of Goss- and cube-oriented grains during the annealing. In contrast, numerous Goss- and cube-oriented grains were formed in the surface layer after complete recrystallization when the ASR sample was annealed at a temperature of 750 °C. This may be related to the higher thermal energy, which benefits the nucleation of the Goss- and cube-oriented grains. In addition, ASR significantly increased the strength of η-fiber after complete recrystallization when compared with SR. This work might be helpful to design the rolling and the subsequent annealing processes.

Study on Grain Refinement Mechanisms and Mechanical Properties of bi-Modal Ti-55511 Titanium Alloy during Hot Rolling.

Multi-pass hot rolling was performed on bi-modal Ti-55511 alloy with 50% rolling reduction at 700 °C. Mechanical properties were evaluated by tensile test, and microstructure evolution was characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that the Ti-55511 alloy with bi-modal microstructure exhibits good strength and high ductility (1102 MPa, 21.7%). Comparatively, after 50% hot rolling, an enhanced strength and decreased ductility were obtained. The refinement of α phases leads to the increased tensile strength, while the fragmentation of the equiaxed α phase results in a decreased ductility. The fragmentation process of equiaxed α phases followed the sequence of: elongation of α phases → formation of grooves and localized shear bands → the final fragmentation accomplished via deepening grooves.

Study on the Effects of Grouting and Roughness on the Shear Behavior of Cohesive Soil-Concrete Interfaces.

Grouted soil-concrete interfaces exist in bored piles with post-grouting in pile tip or sides and they have a substantial influence on pile skin friction. To study the effect of grouting volume on the shearing characteristics of the interface between cohesive soil and concrete piles with different roughness, grouting equipment and a direct shear apparatus were combined to carry out a total of 48 groups of direct shear tests on cohesive soil-concrete interfaces incorporating the grouting process. The test results showed that the shear behavior of the grouted cohesive soil-concrete interface was improved mainly because increasing the grouting volume and roughness increased the interfacial apparent cohesion. In contrast, increasing the grouting volume and roughness had no obvious increasing effects on the interfacial friction angle. Interfacial grouting contributed to the transition in the grouted cohesive soil from shrinkage to dilation: as the grouting volume increased, the shrinkage became weaker and the dilation became more obvious. The shear band exhibited a parabolic distribution rather than a uniform distribution along the shearing direction and that the shear band thickness was greater in the shearing direction, and it will become thicker with increasing grouting volume or roughness. The analysis can help to understand the shear characteristics of soil-pile interface in studying the vertical bearing properties of pile with post-grouting in tip or sides.

Temperature Effect on Fracture of a Zr-Based Bulk Metallic Glass.

Bulk metallic glass (BMGs) is highly expected for applications in engineering structures due to their superior mechanical properties. The fracture toughness of some BMGs was investigated at cryogenic and at elevated temperatures. However, the mechanism of the temperature-dependence of BMG toughness still remains elusive. Here, we characterized the fracture toughness of Zr61Ti2Cu25Al12 BMG prepared with Zr elemental pieces with low Hf content at temperatures ranging from 134 to 623 K. The relaxation spectrum of the BMG was characterized by a dynamic mechanical analysis using the same temperature range. We found that the BMG is tougher at onset temperatures of the relaxation processes than at peak temperatures. The temperature-dependent fracture toughness of the BMG is strongly dependent on its relaxation spectrum.

ATR-FTIR Analysis and One-Week Stress Relaxation of Four Orthodontic Aligner Materials.

The aim of this study was to estimate possible differences in the chemical composition and relaxation of orthodontic aligner materials. Four commercially available thermoplastic materials CAM (Scheu-Dental, Iserlohn, Germany), COP (Essix, Dentsply Raintree Essix Sarasota,FL, USA), DUR (Great Lakes Dental Technologies, Tonawanda, NY) and ERK (Erkodent Erich Kopp, Pfalzgrafenweiler Germany) were included in this study. Rectangular strips from each material were prepared according to the manufacturer's instructions and subjected to attenuated total reflection-Fourier transform infrared (ATR-FTIR) spectroscopy and stress relaxation characterization. The reduction in applied stress (RAS) after one week was estimated and statistically analyzed by one-way ANOVA at the 0.05 level of significance. All specimens were subjected to optical microscopy before and after stress relaxation testing under transmittance polarized illumination. ATR-FTIR microscopy revealed that all materials are made of polyethylene terephthalate glycol (PETG) while no significant differences were identified in RAS values among materials tested, which ranged from 6%-10% (p ≥ 0.05). All samples illustrated the developments of shear bands during relaxation testing according to optical microscopy findings. The tested materials illustrated similar chemical composition and relaxation behavior and thus no differences in their clinical efficacy are anticipated.