Bridging a Gap in Thermal Conductivity and Heat Transfer in Hybrid Fibers and Yarns via Polyimide and Silicon Nitride Composites.

The pressing issues of the energy crisis and rapid electronics development have sparked a growing interest in the production of highly thermally conductive polymer composites. Due to the challenges related to the poor processability of hybrid materials and filler distribution to achieve high thermal conductivity, electrospinning is employed to create composite nanofibers and yarns using polyimide (PI) and thermally conductive silicon nitride (SiN) nanoparticles. The thermal performance of the individual nanofibers is evaluated using scanning thermal microscopy (SThM), providing significant insights into their heat transfer performance. Next, the nanofibers are applied as coatings on resistance wires to assess the thermal conductivity and insulation properties. Notably, the samples containing 35 wt.% of SiN exhibit a 25% increase in surface temperature. These innovative materials hold great promise as exceptional candidates for smart textiles and thermal management applications, addressing the growing demand for effective heat dissipation and regulation.

Materials, Preparation Strategies, and Wearable Sensor Applications of Conductive Fibers: A Review.

The recent advances in wearable sensors and intelligent human-machine interfaces have sparked a great many interests in conductive fibers owing to their high conductivity, light weight, good flexibility, and durability. As one of the most impressive materials for wearable sensors, conductive fibers can be made from a variety of raw sources via diverse preparation strategies. Herein, to offer a comprehensive understanding of conductive fibers, we present an overview of the recent progress in the materials, the preparation strategies, and the wearable sensor applications related. Firstly, the three types of conductive fibers, including metal-based, carbon-based, and polymer-based, are summarized in terms of their principal material composition. Then, various preparation strategies of conductive fibers are established. Next, the primary wearable sensors made of conductive fibers are illustrated in detail. Finally, a robust outlook on conductive fibers and their wearable sensor applications are addressed.

Site-Specific Functionalization of Recombinant Spider Silk Janus Fibers.

Biotechnological production is a powerful tool to design materials with customized properties. The aim of this work was to apply designed spider silk proteins to produce Janus fibers with two different functional sides. First, functionalization was established through a cysteine-modified silk protein, ntagCys eADF4(κ16). After fiber spinning, gold nanoparticles (AuNPs) were coupled via thiol-ene click chemistry. Significantly reduced electrical resistivity indicated sufficient loading density of AuNPs on such fiber surfaces. Then, Janus fibers were electrospun in a side-by-side arrangement, with "non-functional" eADF4(C16) on the one and "functional" ntagCys eADF4(κ16) on the other side. Post-treatment was established to render silk fibers insoluble in water. Subsequent AuNP binding was highly selective on the ntagCys eADF4(κ16) side demonstrating the potential of such silk-based systems to realize complex bifunctional structures with spatial resolutions in the nano scale.

A Superior Method for Constructing Electrical Percolation Network of Nanocomposite Fibers: In Situ Thermally Reduced Silver Nanoparticles.

Nanocomposite fibers, composed of conductive nanoparticles and polymer matrix, are crucial for wearable electronics. However, the nanoparticle mixing approach results in aggregation and dispersion problems. A revolutionary synthesis method by premixing silver precursor ions (silver ammonium acetate) with polyvinyl alcohol is reported here. The solvation of ions-prevented aggregation, and uniformly distributed silver nanoparticles (in situ AgNPs, 77 nm) are formed after thermal reduction (155 °C) without using additional reducing or dispersion agents. The conductive fiber is synthesized by the wet spinning technology. After careful optimization, flower-shaped silver nanoparticles (AgNFs, 350-450 nm) are also employed as cofillers. The addition of in situ AgNPs (9.5 vol%) to AgNFs (30 vol%) increases electrical conductivity by 1434% (2090 to 32 064 S cm-1 ) through the efficient construction of percolation networks. The in situ AgNPs provide significantly higher conductivity compared with other secondary nanoparticle fillers. The gaseous byproducts dramatically increase flexibility with a moderate compromise in tensile strength (55 MPa). The particle-free ion-level uniform mixing of silver precursors, followed by in situ reduction, would be a fundamental paradigm shift in nanocomposite synthesis.

Application and Development of Smart Thermally Conductive Fiber Materials.

In recent years, with the rapid advancement in various high-tech technologies, efficient heat dissipation has become a key issue restricting the further development of high-power-density electronic devices and components. Concurrently, the demand for thermal comfort has increased; making effective personal thermal management a current research hotspot. There is a growing demand for thermally conductive materials that are diversified and specific. Therefore, smart thermally conductive fiber materials characterized by their high thermal conductivity and smart response properties have gained increasing attention. This review provides a comprehensive overview of emerging materials and approaches in the development of smart thermally conductive fiber materials. It categorizes them into composite thermally conductive fibers filled with high thermal conductivity fillers, electrically heated thermally conductive fiber materials, thermally radiative thermally conductive fiber materials, and phase change thermally conductive fiber materials. Finally, the challenges and opportunities faced by smart thermally conductive fiber materials are discussed and prospects for their future development are presented.

Highly Stretchable Composite Conductive Fibers (SCCFs) and Their Applications.

Stretchable composite conductive fibers (SCCFs) exhibit remarkable conductivity, stretchability, breathability, and biocompatibility, making them ideal candidates for wearable electronics and bioelectronics. The exploitation of SCCFs in electronic devices requires a careful balance of many aspects, including material selection and process methodologies, to address the complex challenges associated with their electrical and mechanical properties. In this review, we elucidate the conductive mechanism of SCCFs and summarize strategies for integrating various conductors with stretchable fibers, emphasizing the primary challenges in fabricating highly conductive fibers. Furthermore, we explore the multifaceted applications of SCCFs-based frameworks in wearable electronic devices. This review aims to emphasize the significance of SCCFs and offers insights into their conductive mechanisms, material selection, manufacturing technologies, and performance improvement. Hopefully, it can guide the innovative development of SCCFs and broaden their application potential.

Highly Conductive PEDOT:PSS: Ag Nanowire-Based Nanofibers for Transparent Flexible Electronics.

Highly conductive, transparent, and easily available materials are needed in a wide range of devices, such as sensors, solar cells, and touch screens, as alternatives to expensive and unsustainable materials such as indium tin oxide. Herein, electrospinning was employed to develop fibers of PEDOT:PSS/silver nanowire (AgNW) composites on various substrates, including poly(caprolactone) (PCL), cotton fabric, and Kapton. The influence of AgNWs, as well as the applied voltage of electrospinning on the conductivity of fibers, was thoroughly investigated. The developed fibers showed a sheet resistance of 7 Ω/sq, a conductivity of 354 S/cm, and a transmittance value of 77%, providing excellent optoelectrical properties. Further, the effect of bending on the fibers' electrical properties was analyzed. The sheet resistance of fibers on the PCL substrate increased slightly from 7 to 8 Ω/sq, after 1000 bending cycles. Subsequently, as a proof of concept, the nanofibers were evaluated as electrode material in a triboelectric nanogenerator (TENG)-based energy harvester, and they were observed to enhance the performance of the TENG device (78.83 V and 7 µA output voltage and current, respectively), as compared to the same device using copper electrodes. These experiments highlight the untapped potential of conductive electrospun fibers for flexible and transparent electronics.

Stretchable Fibers with Highly Conductive Surfaces and Robust Electromechanical Performances for Electronic Textiles.

One-dimensional conductive fibers that can simultaneously accommodate multiple deformations are crucial materials to enable next-generation electronic textile technologies for applications in the fields of healthcare, energy harvesting, human-machine interactions, etc. Stretchable conductive fibers (SCFs) with high conductivity on their external structure are important for their direct integration with other electronic components. However, the dilemma to achieve high conductivity and concurrently large stretchability is still quite challenging to resolve among conductive fibers with a conductive surface. Here, a three-layer coaxial conductive fiber, which can provide robust electrical performance under various deformations, is reported. A dual conducting structure with a semisolid metallic layer and a stretchable composite layer was designed in the fibers, providing exceptional conductivity and mechanical stability under mechanical strains. The conductive fiber achieved an initial conductivity of 2291.83 S cm-1 on the entire fiber and could be stretched up to 600% strains. With the excellent electromechanical properties of the SCF, we were able to demonstrate different electronic textile applications including physiological monitoring, neuromuscular electrical stimulation, and energy harvesting.

Unraveling the Impact of Boron Nitride and Silicon Nitride Nanoparticles on Thermoplastic Polyurethane Fibers and Mats for Advanced Heat Management.

The urgent challenges posed by the energy crisis, alongside the heat dissipation of advanced electronics, have embarked on a rising demand for the development of highly thermally conductive polymer composites. Electrospun composite mats, known for their flexibility, permeability, high concentration and orientational degree of conductive fillers, stand out as one of the prime candidates for addressing this need. This study explores the efficacy of boron nitride (BN) and its potential alternative, silicon nitride (SiN) nanoparticles, in enhancing the thermal performance of the electrospun composite thermoplastic polyurethane (TPU) fibers and mats. The 3D reconstructed models obtained from FIB-SEM imaging provided valuable insights into the morphology of the composite fibers, aiding the interpretation of the measured thermal performance through scanning thermal microscopy for the individual composite fibers and infrared thermography for the composite mats. Notably, we found that TPU-SiN fibers exhibit superior heat conduction compared to TPU-BN fibers, with up to a 6 °C higher surface temperature observed in mats coated on copper pipes. Our results underscore the crucial role of arrangement of nanoparticles and fiber morphology in improving heat conduction in the electrospun composites. Moreover, SiN nanoparticles are introduced as a more suitable filler for heat conduction enhancement of electrospun TPU fibers and mats, suggesting immense potential for smart textiles and thermal management applications.

Type 2 diabetes foot inflammation prevention reminder socks.

It is not easy to determine the time between diagnosis and inflammation in patients with type 2 diabetes foot disease. In severe cases, it can lead to ulceration or even amputation. During the development of the inflammation, there will be changes in temperature and blood oxygen saturation in the sole of the foot. Therefore, early monitoring can be an effective prevention and reminder. By integrating flexible conductive fibres, conductive ink and fabric, six nodes on the sole of the foot are monitored. Blood oxygen is monitored above the thumb using photoelectric sensors. The monitoring data signals from these two areas are transmitted to the integrated sensor on the top of the socks and then to the mobile app via Bluetooth. Blood oxygen saturation and temperature can be displayed in real time, and the data is also uploaded to ports such as doctors, communities and hospitals for clinical diagnosis. This study can effectively monitor and remind the inflammatory changes after diabetic foot disease, and change the way of health monitoring by design. Although this study does not have the function of treatment, it is the greatest value of designing intervention medical health - prevention reminder.

Chinese Tofu-Inspired Biomimetic Conductive and Transparent Fibers for Biomedical Applications.

Conductive fibers are vital for next-generation wearable and implantable electronics. However, the mismatch of mechanical, electrical, and biological properties between existing conductive fibers and human tissues significantly retards their further development. Here, the concept of neuro-like fibers to meet these aforementioned requirements is proposed. A new wet spinning process is established to continuously produce pure gelatin hydrogel fibers. The key is the controllable and rapid gelation of spinning solutions based on the salting-out effect, which is inspired by the Chinese food tofu. The resultant fibers exhibit neuro-like features of soft-while-strong mechanical properties, high ionic conductivity, and superior biological properties including biodegradability, biocompatibility, and edibility, which are crucial for implanted applications but seldom reported. Furthermore, all-weather suitable neuro-like fibers with excellent anti-freezing and water retention properties are developed by introducing glycerol for wearable applications. The optical fiber, transient electronics, and electronic data glove made of neuro-like fibers profoundly demonstrate their potential in biomedical applications.

Electrical Conductance Mechanism of Silver-Polyacrylonitrile Nanocomposite Fibers.

This paper presents the mechanism of electrical conductivity in nanocomposite polyacrylonitrile (PAN) fibers modified with silver nanoparticles (AgNPs). Fibers were formed by the wet-spinning method. The nanoparticles were introduced into the polymer matrix as a result of direct synthesis in the spinning solution from which the fibers were obtained, thereby influencing the chemical and physical properties of the polymer matrix. The structure of the nanocomposite fibers was determined using SEM, TEM, and XRD, and the electrical properties were determined using the DC and AC methods. The conductivity of the fibers was electronic and based on the percolation theory with tunneling through the polymer phase. This article describes in detail the influence of individual fiber parameters on the final electrical conductivity of the PAN/AgNPs composite and presents the mechanism of conductivity.

Liquid Metal Fibers with a Knitted Structure for Wearable Electronics.

Flexible conductive fibers have shown tremendous potential in diverse fields, including health monitoring, intelligent robotics, and human-machine interaction. Nevertheless, most conventional flexible conductive materials face challenges in meeting the high conductivity and stretchability requirements. In this study, we introduce a knitted structure of liquid metal conductive fibers. The knitted structure of liquid metal fiber significantly reduces the resistance variation under tension and exhibits favorable durability, as evidenced by the results of cyclic tensile testing, which indicate that their resistance only undergoes a slight increase (<3%) after 1300 cycles. Furthermore, we demonstrate the integration of these liquid metal fibers with various rigid electronic components, thereby facilitating the production of pliable LED arrays and intelligent garments for electrocardiogram (ECG) monitoring. The LED array underwent a 30 min machine wash, during which it consistently retained its normal functionality. These findings evince the devices' robust stable circuit functionality and water resistance that remain unaffected by daily human activities. The liquid metal knitted fibers offer great promise for advancing the field of flexible conductive fibers. Their exceptional electrical and mechanical properties, combined with compatibility with existing electronic components, open new possibilities for applications in the physiological signal detection of carriers, human-machine interaction, and large-area electronic skin.

Conductive fibers for biomedical applications.

Bioelectricity has been stated as a key factor in regulating cell activity and tissue function in electroactive tissues. Thus, various biomedical electronic constructs have been developed to interfere with cell behaviors to promote tissue regeneration, or to interface with cells or tissue/organ surfaces to acquire physiological status via electrical signals. Benefiting from the outstanding advantages of flexibility, structural diversity, customizable mechanical properties, and tunable distribution of conductive components, conductive fibers are able to avoid the damage-inducing mechanical mismatch between the construct and the biological environment, in return to ensure stable functioning of such constructs during physiological deformation. Herein, this review starts by presenting current fabrication technologies of conductive fibers including wet spinning, microfluidic spinning, electrospinning and 3D printing as well as surface modification on fibers and fiber assemblies. To provide an update on the biomedical applications of conductive fibers and fiber assemblies, we further elaborate conductive fibrous constructs utilized in tissue engineering and regeneration, implantable healthcare bioelectronics, and wearable healthcare bioelectronics. To conclude, current challenges and future perspectives of biomedical electronic constructs built by conductive fibers are discussed.

Strain-Driven Negative Resistance Switching of Conductive Fibers with Adjustable Sensitivity for Wearable Healthcare Monitoring Systems with Near-Zero Standby Power.

Recently, one of the primary concerns in e-textile-based healthcare monitoring systems for chronic illness patients has been reducing wasted power consumption, as the system should be always-on to capture diverse biochemical and physiological characteristics. However, the general conductive fibers, a major component of the existing wearable monitoring systems, have a positive gauge-factor (GF) that increases electrical resistance when stretched, so that the systems have no choice but to consume power continuously. Herein, a twisted conductive-fiber-based negatively responsive switch-type (NRS) strain-sensor with an extremely high negative GF (resistance change ratio ≈ 3.9 × 108 ) that can significantly increase its conductivity from insulating to conducting properties is developed. To this end, a precision cracking technology is devised, which could induce a difference in the Young's modulus of the encapsulated layer on the fiber through selective ultraviolet-irradiation treatment. Owing to this technology, the NRS strain-sensors can allow for effective regulation of the mutual contact resistance under tensile strain while maintaining superior durability for over 5000 stretching cycles. For further practical demonstrations, three healthcare monitoring systems (E-fitness pants, smart-masks, and posture correction T-shirts) with near-zero standby power are also developed, which opens up advancements in electronic textiles by expanding the utilization range of fiber strain-sensors.

Stretchable, Environment-Stable, and Knittable Ionic Conducting Fibers Based on Metallogels for Wearable Wide-Range and Durable Strain Sensors.

The construction of fibrous ionic conductors and sensors with large stretchability, low-temperature tolerance, and environmental stability is highly desired for practical wearable devices yet is challenging. Herein, metallogels (MOGs) with a rapidly reversible force-stimulated sol-gel transition were employed and encapsulated into a hollow thermoplastic elastomer (TPE) microfiber through a simple coaxial spinning. The resultant MOG@TPE coaxial fiber exhibited a high stretchability (>100%) in a broad temperature range (-50 to 50 °C). The MOG@TPE fibrous strain sensor demonstrated a high-yet-linear working curve, fast response time (<100 ms), highly stable conductivity under large deformation, and excellent cycling stability (>3000 cycles). The MOG@TPE fibrous sensors were demonstrated to be directly attached to the human skin to monitor the real-time movements of large/facet joints of the elbow, wrist, finger, and knee. It is believed that the present work for preparing the stretchable ionic conductive fibers holds great promise for applications in fibrous wearable sensors with broad temperature range, large stretchability, stable conductivity, and high wearing comfort.

Conductive Composite Fiber with Optimized Alignment Guides Neural Regeneration under Electrical Stimulation.

Conductivity and alignment of scaffolds are two primary factors influencing the efficacy of nerve repair. Herein, conductive composite fibers composed of poly(ɛ-caprolactone) (PCL) and carbon nanotubes (CNTs) with different orientation degrees are prepared by electrospinning at various rotational speeds (0, 500, 1000, and 2000 rpm), and meanwhile the synergistic promotion mechanism of aligned topography and electrical stimulation on neural regeneration is fully demonstrated. Under an optimized rotational speed of 1000 rpm, the electrospun PCL fiber exhibits orientated structure at macroscopic (mean deviation angle = 2.78°) or microscopic crystal scale (orientation degree = 0.73), decreased contact angle of 99.2° ± 4.9°, and sufficient tensile strength in both perpendicular and parallel directions to fiber axis (1.13 ± 0.15 and 5.06 ± 0.98 MPa). CNTs are introduced into the aligned fiber for further improving conductivity (15.69-178.63 S m-1 ), which is beneficial to the oriented growth of neural cells in vitro as well as the regeneration of injured sciatic nerves in vivo. On the basis of robust cell induction behavior, optimum sciatic nerve function index, and enhanced remyelination/axonal regeneration, such conductive PCL/CNTs composite fiber with optimized fiber alignment may serve as instructive candidates for promoting the scaffold- and cell-based strategies for neural repair.

Mechanically and Electronically Robust Transparent Organohydrogel Fibers.

Stretchable conductive fibers are key elements for next-generation flexible electronics. Most existing conductive fibers are electron-based, opaque, relatively rigid, and show a significant increase in resistance during stretching. Accordingly, soft, stretchable, and transparent ion-conductive hydrogel fibers have attracted significant attention. However, hydrogel fibers are difficult to manufacture and easy to dry and freeze, which significantly hinders their wide range of applications. Herein, organohydrogel fibers are designed to address these challenges. First, a newly designed hybrid crosslinking strategy continuously wet-spins hydrogel fibers, which are transformed into organohydrogel fibers by simple solvent replacement. The organohydrogel fibers show excellent antifreezing (< -80 °C) capability, stability (>5 months), transparency, and stretchability. The predominantly covalently crosslinked network ensures the fibers have a high dynamic mechanical stability with negligible hysteresis and creep, from which previous conductive fibers usually suffer. Accordingly, strain sensors made from the organohydrogel fibers accurately capture high-frequency (4 Hz) and high-speed (24 cm s-1 ) motion and exhibit little drift for 1000 stretch-release cycles, and are powerful for detecting rapid cyclic motions such as engine valves and are difficult to reach by previously reported conductive fibers. The organohydrogel fibers also demonstrate potential as wearable anisotropic sensors, data gloves, soft electrodes, and optical fibers.

Recent Advances in 1D Stretchable Electrodes and Devices for Textile and Wearable Electronics: Materials, Fabrications, and Applications.

Research on wearable electronic devices that can be directly integrated into daily textiles or clothes has been explosively grown holding great potential for various practical wearable applications. These wearable electronic devices strongly demand 1D electronic devices that are light-weight, weavable, highly flexible, stretchable, and adaptable to comport to frequent deformations during usage in daily life. To this end, the development of 1D electrodes with high stretchability and electrical performance is fundamentally essential. Herein, the recent process of 1D stretchable electrodes for wearable and textile electronics is described, focusing on representative conductive materials, fabrication techniques for 1D stretchable electrodes with high performance, and designs and applications of various 1D stretchable electronic devices. To conclude, discussions are presented regarding limitations and perspectives of current materials and devices in terms of performance and scientific understanding that should be considered for further advances.

Superelastic EGaIn Composite Fibers Sustaining 500% Tensile Strain with Superior Electrical Conductivity for Wearable Electronics.

Stretchable conductive fibers have gained significant attention in the field of wearable and flexible electronics because of their inherited unique properties. Up to now, there are few reports regarding the highly stretchable fibers with excellent electronic properties. In this work, a highly stretchable fiber with superior electrical conductivity is fabricated, which contains a core fiber, an intermediate modified layer, and an outer eutectic-gallium-indium liquid metal layer. The fiber demonstrates an excellent electrical conductivity of over 103 S cm-1 when stretched up to 500% strain, which is far superior to the existing stretchable conductive fiber. The stretchable conductive fiber shows excellent thermostability with a maximum operating temperature of nearly 250 °C. Such unique fibers can be applied as highly stretchable, deformable conductor to charge a mobile phone, and sensor to monitor human activities. This work offers promising application in the areas of flexible and wearable electronics.