Micro-transfer patterning of dense nanoparticle layers: roles of rheology, adhesion and fracture in transfer dynamics.

Liquid inks deposited on substrates undergo spreading, coalescence, dewetting and subsequent drying kinetics, which limit the controllability of the cross-sectional shape and resolution of the printed patterns. By contrast, when the ink layers are previously semidried (highly-concentrated) and patterned on a polydimethylsiloxane sheet, single-micrometer features are resolved. Here we present the rheological, fracture and adhesive properties of semidried nanoparticle dispersion ink layers, which optimize the patterning of reverse offset printing with 5 µm spatial resolution. Under the appropriate patterning conditions, when the volume fraction φ of the particles in the semidried layers was approximately 46 v/v%, the layer elasticity was dominant in the linear viscoelastic region and a Burgers-type creeping property appeared. Under tensile strain, the semidried layers suddenly fractured at the sites of patterns with sharply defined sidewalls. In the semidried thin layers dominated by viscosity (lower φ), the pattern edges were degraded owing to local transfer instability and possible subsequent spreading. Over-drying reduced the adhesiveness of the ink layers, implying an upper limit of φ for successful patterning. The characteristics of semidried inks contribute to establishing a versatile ink-formulation scheme of various functional nanomaterials for high-resolution printed applications.

Fabrication of a Textile-Based Wearable Blood Leakage Sensor Using Screen-Offset Printing.

We fabricate a wearable blood leakage sensor on a cotton textile by combining two newly developed techniques. First, we employ a screen-offset printing technique that avoids blurring, short circuiting between adjacent conductive patterns, and electrode fracturing to form an interdigitated electrode structure for the sensor on a textile. Furthermore, we develop a scheme to distinguish blood from other substances by utilizing the specific dielectric dispersion of blood observed in the sub-megahertz frequency range. The sensor can detect blood volumes as low as 15 µL, which is significantly lower than those of commercially available products (which can detect approximately 1 mL of blood) and comparable to a recently reported value of approximately 10 µL. In this study, we merge two technologies to develop a more practical skin-friendly sensor that can be applied for safe, stress-free blood leakage monitoring during hemodialysis.

Charging and Aggregation Behavior of Cellulose Nanofibers in Aqueous Solution.

To understand the charging and aggregation of cellulose nanofibers (CNFs), we performed the following experimental and theoretical studies. The charging behavior of CNFs was characterized by potentiometric acid-base titration measuring the density of deprotonated carboxyl groups at different KCl concentrations. The charging behavior from the titration was quantitatively described by the 1-pK Poisson-Boltzmann (PB) model for a cylinder. The electrophoretic mobility of CNFs was measured as a function of pH by electrophoretic light scattering. The mobility was analyzed with the equation for an infinitely long cylinder considering the relaxation of the electric double layer. Good agreement between experimental mobilities and theoretical calculation was obtained by assuming a reasonable distance from the surface to the slipping plane. The result demonstrated that the negative charge of CNFs originates from the deprotonation of ß(1-4)-d-glucuronan on the surface. The aggregation behavior of CNFs was studied by measuring the hydrodynamic diameter of CNFs at different pH and KCl concentrations. Also, we calculated the capture efficiencies of aggregation, using interaction energies of perpendicularly and parallelly oriented cylinders. The interaction energies between cylinders in both orientations were obtained by the Derjaguin, Landau, Verwey, and Overbeek theory, where the electrostatic repulsion was calculated from the surface potential obtained by the 1-pK PB model. From comparison of the theoretical capture efficiency with the measured hydrodynamic diameter, we suggest that CNFs can be aggregated in perpendicular orientation at low pH and low salt concentration, and the fast aggregation regime of CNFs is realized by the reduction of electric repulsion for both perpendicularly and parallelly interacting CNFs. Meanwhile, the application of Smoluchowski's equation to the mobility of CNFs results in the underestimation of the zeta potential.

Development of Plasmonic Cu2O/Cu Composite Arrays as Visible- and Near-Infrared-Light-Driven Plasmonic Photocatalysts.

We describe efficient visible- and near-infrared (vis/NIR) light-driven photocatalytic properties of hybrids of Cu2O and plasmonic Cu arrays. The Cu2O/Cu arrays were prepared simply by allowing a Cu half-shell array to stand in an oxygen atmosphere for 3 h, which was prepared by depositing Cu on two-dimensional colloidal crystals with a diameter of 543 or 224 nm. The localized surface plasmon resonances (LSPRs) of the arrays were strongly excited at 866 and 626 nm, respectively, at which the imaginary part of the dielectric function of Cu is small. The rate of photodegradation of methyl orange was 27 and 84 times faster, respectively, than that with a Cu2O/nonplasmonic Cu plate. The photocatalytic activity was demonstrated to be dominated by Cu LSPR excitation. These results showed that the inexpensive Cu2O/Cu arrays can be excellent vis/NIR-light-driven photocatalysts based on the efficient excitation of Cu LSPR.

Fabrication of dense two-dimensional assemblies over vast areas comprising gold(core)-silver(shell) nanoparticles and their surface-enhanced Raman scattering properties.

Fabrication of dense two-dimensional assemblies consisting of gold(core)-silver(shell) nanoparticles and the resulting peculiar surface-enhanced Raman scattering (SERS) activity are reported. The assemblies were prepared via assembly at air-toluene interfaces by drop-casting toluene solutions containing the nanoparticles protected with octadecylamine molecules onto glass plates. This simple process, which does not require special apparatus or significant fabrication time, leads to uniform assemblies over vast areas (~34 cm(2)). In the SERS measurements, the high spatial reproducibility of the SERS signals from p-aminothiophenol adsorbed on the assemblies over vast areas demonstrates that this method is useful for the quantitative investigation of SERS mechanisms. Under 532 nm laser excitation, the difference in the enhancement factors of the SERS signals at the a1 mode between assemblies consisting of gold, silver, and core-shell nanoparticles can be explained by the degree of overlap of the excitation wavelength with their plasmon coupling modes. In contrast, under 785 nm excitation, even though the plasmon band of the core-shell nanoparticle assemblies does not significantly overlap with the excitation wavelength as compared with that of gold nanoparticle assemblies, the enhancement factor from the core-shell nanoparticle assemblies was stronger than those from the gold nanoparticle assemblies. Therefore, we have demonstrated that the gold(core)-silver(shell) nanoparticle assemblies are excellent SERS active materials, which have strong electromagnetic mechanism (EM) as well as chemical mechanism (CM) effects due to the silver shells.

Hydrophobic attraction between silanated silica surfaces in the absence of bridging bubbles.

The interaction forces between silanated silica surfaces on which there were neither nanobubbles nor a gas phase were measured using colloidal probe atomic force microscopy (AFM). To obtain hydrophobic surfaces without attached nanobubbles, an aqueous solution was introduced between the surfaces after an exchange process involving several solvents. In the approaching force curves obtained, an attractive force was observed from a distance of 10-25 nm, indicating the existence of an additional attractive force stronger than the van der Waals attraction. In the retracting force curves, a strong adhesion force was observed, and the value of this force was comparable to that of the capillary bridging force. The data clearly showed that although the bridging of nanobubbles is responsible for long-range hydrophobic attraction, there also exists an additional attractive force larger than the van der Waals attraction between hydrophobic surfaces without nanobubbles. Both the ionic strength and the temperature of the solution had little influence on the force. The possible origin of the force is discussed on the basis of the obtained results.

Morphology and breaking of latex particle deposits at a cylindrical collector in a microfluidic chamber.

We report an analysis for the morphology and breaking behavior of deposits of spherical latex particles (1 and 3.6 µm in diameter) at a cylindrical collector in a microfluidic channel fabricated by soft-lithography. In-situ observation of particle deposition over a large range of flow rate conditions evidence the relationship between deposit morphology and mode of particle transport toward the collector. For low Péclet number (Pe), particle deposits are nearly uniform all over the collector surface except at the rear where particles do not attach. Upon increase of Pe, deposits gradually adopt a columnar morphology at the collector stagnation point. These results are qualitatively consistent with previously reported Monte Carlo simulations of deposits formation in stagnation point flow systems. However, these simulations fail to quantitatively predict the observed deposition at the rear of the collector for sufficiently high flow rate. Additional deposit breaking experiments together with numerical evaluations of particle flux around the collector suggest that such "anomalous" deposition at large Pe is significantly governed by concomitant detachment of deposited particles at the stagnation point and the presence of recirculation flow at the collector rear. Finally, kinetics of deposition are discussed in connection with particle size-dependence of deposit breaking features.

Mechanisms of Adhesive Micropatterning of Functional Colloid Thin Layers.

Thin-film layers of nanoparticles exhibit mechanical fragility that depends on their interactions. Balancing the cohesive force of particles with their interfacial adhesion to a substrate enables the selective transfer of micrometer-scale layer features. Here, the versatility of this adhesion-based transfer approach from poly(dimethylsiloxane) (PDMS) is presented by demonstrating micropatterns of various functional nanoparticulate materials, including Ag, Cu, indium tin oxide, poly(3,4-ethylenedioxythiophene) polystyrene sulfonate, and dielectric silica. With the attachment of the Johnson-Kendall-Roberts interaction to a simple strain model of particle layers during the patterning process, the patterning criteria for successful printing at both macroscale and nanoscale levels are deduced. Discrete element modeling analysis was used to validate the scaling laws and to highlight the fracture modes of particle layers during the patterning process. In particular, the balance among cohesive forces in the tensile direction and in the shear direction and the adhesion force at the layer-PDMS interface mainly regulates the patterning quality of adhesion patterning.

Reverse Offset Printing of Semidried Metal Acetylacetonate Layers and Its Application to a Solution-Processed IGZO TFT Fabrication.

The submicrometer resolution printing of various metal acetylacetonate complex inks including Fe, V, Mn, Co, Ni, Zn, Zr, Mo, and In was enabled by a robust ink formulation scheme which adopted a ternary solvent system where solubility, surface wettability, and drying as well as absorption behavior on a polydimethylsiloxane sheet were optimized. Hydrogen plasma in heated conditions resulted in bombarded, resistive, or conductive state depending on the temperature and the metal species. With a conductivity-bestowed layer of MoO x and a plasma-protecting layer of ZrO x situated on the top of an IGZO layer, a solution-processed TFT exhibiting an average mobility of 0.17 cm2/(V s) is demonstrated.

Efficient Photocurrent Enhancement from Porphyrin Molecules on Plasmonic Copper Arrays: Beneficial Utilization of Copper Nanoanntenae on Plasmonic Photoelectric Conversion Systems.

We demonstrated the usefulness of Cu light-harvesting plasmonic nanoantennae for the development of inexpensive and efficient artificial organic photoelectric conversion systems. The systems consisted of the stacked structures of layers of porphyrin as a dye molecule, oxidation-suppressing layers, and plasmonic Cu arrayed electrodes. To accurately evaluate the effect of Cu nanoantenna on the porphyrin photocurrent, the production of Cu2O by the spontaneous oxidation of the electrode surfaces, which can act as a photoexcited species under visible light irradiation, was effectively suppressed by inserting the ultrathin linking layers consisting of 16-mercaptohexadecanoic acid, titanium oxide, and poly(vinyl alcohol) between the electrode surface and porphyrin molecules. The reflection spectra in an aqueous environment of the arrayed electrodes, which were prepared by thermally depositing Cu on two-dimensional colloidal crystals of silica with diameters of 160, 260, and 330 nm, showed clear reflection dips at 596, 703, and 762 nm, respectively, which are attributed to the excitation of localized surface plasmon resonance (LSPR). While the first dip lies within the wavelengths where the imaginary part of the Cu dielectric function is moderately large, the latter two dips lie within a region of a quite small imaginary part. Consequently, the LSPR excited at the red region provided a particularly large enhancement of porphyrin photocurrent at the Q-band (ca. 59-fold), compared to that on a Cu planar electrode. These results strongly suggest that the plasmonic Cu nanoantennae contribute to the substantial improvement of photoelectric conversion efficiency at the wavelengths, where the imaginary part of the dielectric function is small.

Metal-enhanced fluorescence platforms based on plasmonic ordered copper arrays: wavelength dependence of quenching and enhancement effects.

Ordered arrays of copper nanostructures were fabricated and modified with porphyrin molecules in order to evaluate fluorescence enhancement due to the localized surface plasmon resonance. The nanostructures were prepared by thermally depositing copper on the upper hemispheres of two-dimensional silica colloidal crystals. The wavelength at which the surface plasmon resonance of the nanostructures was generated was tuned to a longer wavelength than the interband transition region of copper (>590 nm) by controlling the diameter of the underlying silica particles. Immobilization of porphyrin monolayers onto the nanostructures was achieved via self-assembly of 16-mercaptohexadecanoic acid, which also suppressed the oxidation of the copper surface. The maximum fluorescence enhancement of porphyrin by a factor of 89.2 was achieved as compared with that on a planar Cu plate (CuP) due to the generation of the surface plasmon resonance. Furthermore, it was found that while the fluorescence from the porphyrin was quenched within the interband transition region, it was efficiently enhanced at longer wavelengths. It was demonstrated that the enhancement induced by the proximity of the fluorophore to the nanostructures was enough to overcome the highly efficient quenching effects of the metal. From these results, it is speculated that the surface plasmon resonance of copper has tremendous potential for practical use as high functional plasmonic sensor and devices.

Cluster-cluster aggregation simulation in a concentrated suspension.

The collision radius of a floc is an indispensable parameter for the precise description of the rate of aggregation during the development of particle flocs with a wide size distribution. Herein, we report on the characteristics of the collision radius of fractal aggregates formed by off-lattice diffusion-limited cluster-cluster aggregation (DLCCA) simulations, and discuss aggregation kinetics based on the value of the estimated collision radius. The collision radius has a fractal relationship with the number of primary particles that compose the floc. Further, the obtained fractal dimensions of flocs increase from the normally accepted value of 1.6-1.8 to a value of ~2.5 when the initial volume fraction is above 8%. From an assessment of the partial radial distribution function of the particles, the increase of the fractal dimensions determined by the collision radius can be attributed to a change in the spatial distribution of neighboring particles. The DLCCA simulation also reveals an apparent increase in the rate of aggregation upon an increase in the initial volume fraction. For a relatively low initial volume fraction, the enhancement of the aggregation rate is expressed by a population balance equation taking into account additional factors, i.e., transient collision flux among particles/flocs, excluded volumes, and polydispersed features of flocs. However, for cases with high initial volume fractions, the population balance model that accounts for these three factors overestimates the aggregation rate, which supports the concept of a caging effect.