A review of sustainable utilization and prospect of coal gasification slag.

Currently, the storage of coal gasification slag (CGS) is continuously increasing, as the coal gasification technology develops, posing significant environmental hazards. Due to its volcanic ash characteristics and rich residual carbon, CGS has great potential for resource utilization, which has attracted the attentions of many scholars. This paper firstly introduces the compositions and properties of CGS. Then, it reviews the existing utilization methods of CGS, including Preparation of building materials, carbon-ash separation technology, ecological restoration, and cyclic blending. The advantages and disadvantages of various methods are compared. Subsequently, some high-value utilization methods of coal gasification slag are introduced, such as the preparation of high-performance activated carbon and zeolite, of which the feasibility and advantages are evaluated. Finally, some suggestions are put forward for future developing technologies. This paper aims to provide some references and inspiration for the utilization and environmental protection of CGS.

Simultaneous adsorption of ammonia and phosphate using ferric sulfate modified carbon/zeolite composite from coal gasification slag.

Removal of nutrients in water is crucial to control eutrophication. Fly ash has been increasingly used to synthesize zeolite to remove nutrients, but it is still poorly understood about the removal capacity of zeolite synthesized from coal gasification slag (CGS), which has not been well recycled in many countries. In this study, the CGS was acid leached, alkali dissolved, and synthesized to carbon/zeolite composite (C/ZC) under induction by medical stone. After being modified by ferric sulfate, the composite was analyzed for the adsorption of NH4+ and PO43-. Results showed that the maximum adsorption capacity by C/ZC is 5.17 mg/g, but C/ZC has no adsorption capacity of PO43-. The ferric sulfate was used to modify C/ZC to obtain carbon/zeolite composite modified by iron (M-C/ZC). M-C/ZC has a higher specific surface area (348.3 m2/g), and the negatively charge of M-C/ZC can adsorb NH4+ and form Fe-O-P between PO43- and Fe-OH bonds. The maximum adsorption capacity of NH4+ and PO43- by M-C/ZC are 7.44 mg/g and 6.94 mg/g, respectively. The removal efficiency of NH4+ and PO43- are up to 88% and 99% under initial NH4+ (5 mg/L) and PO43- (10 mg/L) concentration. The regeneration capacity of M-C/ZC of NH4+ was stronger than that of PO43-. After three cycles, the regeneration rate of M-C/ZC of NH4+ was still up to 76.96%. Our findings suggest the good application potential of M-C/ZC for removing NH4+ and PO43- from wastewater.

Preparation of a Chitosan/Coal Gasification Slag Composite Membrane and Its Adsorption and Removal of Cr (VI) and RhB in Water.

At present, there are many kinds of pollutants, including dyes and heavy metal ions, in wastewater. It is very important to develop adsorbents that can simultaneously remove heavy metal ions and dyes. In this study, a renewable composite membrane material was synthesized using chitosan and treated coal gasification slag. The Cr (VI) maximum adsorption capacity of the composite membrane was 50.0 mg/L, which was 4.3~8.8% higher than that of the chitosan membrane. For the adsorption of RhB, the removal rate of the chitosan membrane was only approximately 5.0%, but this value could be improved to 95.3% by introducing coal gasification slag. The specific surface area of the chitosan membrane could also be increased 16.2 times by the introduction of coal gasification slag. This is because coal gasification slag could open the nanopores of the chitosan membrane (from 80 µm to 110 µm). Based on the adsorption kinetics and adsorption mechanism analysis, it was found that the adsorption of Cr (VI) occurred mainly through the formation of coordination bonds with the amino groups on the molecular chains of chitosan. Meanwhile, RhB adsorption occurred through the formation of hydrogen bonds with the surface of coal gasification slag. Additionally, coal gasification slag can improve the mechanical properties of the chitosan membrane by 2.2 times, which may facilitate the practical application of the composite membrane. This study provides new insight into the adsorbent design and the resource utilization of coal gasification slag.

Synthesis of Porous Material from Coal Gasification Fine Slag Residual Carbon and Its Application in Removal of Methylene Blue.

A large amount of coal gasification slag is produced every year in China. However, most of the current disposal is into landfills, which causes serious harm to the environment. In this research, coal gasification fine slag residual carbon porous material (GFSA) was prepared using gasification fine slag foam flotation obtained carbon residue (GFSF) as raw material and an adsorbent to carry out an adsorption test on waste liquid containing methylene blue (MB). The effects of activation parameters (GFSF/KOH ratio mass ratio, activation temperature, and activation time) on the cation exchange capacity (CEC) of GFSA were investigated. The total specific surface area and pore volume of GSFA with the highest CEC were 574.02 m2/g and 0.467 cm3/g, respectively. The degree of pore formation had an important effect on CEC. The maximum adsorption capacity of GFSA on MB was 19.18 mg/g in the MB adsorption test. The effects of pH, adsorption time, amount of adsorbent, and initial MB concentration on adsorption efficiency were studied. Langmuir isotherm and quasi second-order kinetic model have a good fitting effect on the adsorption isotherm and kinetic model of MB.

Removal of Aqueous Antimony and Arsenic by Iron-Loaded Coal Gasification Slag Composite.

The adsorption of Sb(V) and As(V) onto iron-loaded gasification slag composite material (Fe-GFS), as well as the possible mechanisms, was investigated. Batch experiments showed that in a single system, Fe-GFS sorbed As(V) to a greater extent than Sb(V) with the maximum adsorption capacity (pH 3.0) of 34.99 mg/g (0.47 mmol/g), while that of Sb(V) was 27.61 mg/g (0.23 mmol/g). In the composite system, the presence of low concentrations of Sb(V) reduced the adsorption efficiency of Fe-GFS for As(V), while the presence of high concentrations of Sb(V) actually promoted the adsorption of As(V). The presence of As(V) consistently inhibited the adsorption of Sb(V) by Fe-GFS. Compared to Fe-GFS, new peaks appeared in the FTIR spectra after adsorption, indicating the presence of Sb-O and As-O bonds on the surface after adsorption. XPS results showed that the adsorption of As(V) and Sb(V) led to a decrease in Fe-OH bonds, with a more significant decrease in Fe-OH bonds observed after the adsorption of As(V), indicating a stronger affinity of Fe-GFS for As(V) compared to Sb(V). Our results suggest that Fe-GFS is an efficient adsorbent with great potential for applications in water containing As(V) and Sb(V).

Fe-CGS Effectively Inhibits the Dynamic Migration and Transformation of Cadmium and Arsenic in Soil.

The iron-modified coal gasification slag (Fe-CGS) material has excellent performance in purifying heavy-metal-contaminated water due to its good surface properties and adsorption capacities. However, it is unclear whether it can provide long-term simultaneous stabilization of Cd and As in composite-contaminated soils in extreme environments. This study investigated the long-term stabilization of Cd and As in acidic (JLG) and alkaline (QD) soils by simulating prolonged heavy rainfall with the addition of Fe-CGS. Multiple extraction methods were used to analyze the immobilization mechanisms of Cd and As in soil and their effects on bioavailability. The results indicate that the stabilization efficiency was related to the dosage of Fe-CGS. The concentrations of Cd and As in the JLG soil leachate were reduced by 77.6% (2.0 wt%) and 87.8% (1.0 wt%), respectively. Additionally, the availability of Cd and As decreased by 46.7% (2.0 wt%) and 53.0% (1.0 wt%), respectively. In the QD soil leachate, the concentration of Cd did not significantly change, while the concentration of As decreased by 92.3% (2.0 wt%). Furthermore, the availability of Cd and As decreased by 22.1% (2.0 wt%) and 40.2% (1.0 wt%), respectively. Continuous extraction revealed that Fe-CGS facilitated the conversion of unstable, acid-soluble Cd into oxidizable Cd and acid-soluble Cd. Additionally, it promoted the transformation of both non-specifically and specifically adsorbed As into amorphous iron oxide-bound and residual As. Fe-CGS effectively improved the soil pH, reduced the bioavailability of Cd and As, and blocked the migration of Cd and As under extreme rainfall leaching conditions. It also promoted the transformation of Cd and As into more stable forms, exhibiting satisfactory long-term stabilization performance for Cd and As.

Distribution, occurrence, and leachability of typical heavy metals in coal gasification slag.

Coal gasification slag (CGS) contains variable amounts of heavy metals, which can negatively impact the environment. The mineral composition, element distribution, occurrence, and leaching characteristics of heavy metals in coal gasification coarse slag (CGCS) and coal gasification fine slag (CGFS) are studied to explain the leaching behavior of heavy metals in CGS. The movable components of heavy metals in CGFS (0.06 %-63.03 %) are significantly higher than those in CGCS (0 %-18.72 %). Leaching Environmental Assessment Framework 1313 data shows that heavy metals Zn, Cr, Cd, As, Pb, Ni, and Cu exhibit high leaching rates at low pH conditions, with Zn leaching concentrations as high as 2.11 mg/L at pH 2. Zn, Cr, and As exhibit obvious amphoteric leaching characteristics, and the leaching concentration of As at high pH (1.34 mg/L) even exceeds that at low pH (1.31 mg/L). Except for Cu, all heavy metals in CGS exceed the class III groundwater standard in some cases. Therefore, evaluation is needed before resource utilization of CGS due to potential leaching of some heavy metals.

Performance of Full-Component Coal Gasification Fine Slag: High-Value Utilization as Reinforcing Material in Styrene-Butadiene Rubber (ESBR) for Replacing Carbon Black.

Ultrafine, highly active coal gasification slag (HCGS) was produced via a sustainable, green dry-ball-milling method. Coal gasification fine slag (CGS), a potential environmental pollutant, was used as a new source of rubber filler without pre-treatment, enabling waste utilisation. HCGS was added to styrene-butadiene rubber (ESBR) composites, and the effects of HCGS and the filler content on the mechanical and thermal stabilities of SBR were evaluated. The procedure conforms to important green metrics, requiring no solvent or additional reagent, or solvent-assistance for product collection. HCGS reduced the scorch time (t10) and curing time (t90) of the filled ESBR composites relative to those of pure SBR and improved the mechanical parameters. The tensile strength at 50 phr reached 10.91 MPa, and the tear strength at 90 phr reached 64.92 kN/m, corresponding to 9.4- and 3.92-fold increases relative to that of SBR filled with HCGS, respectively. HCGS exerted a reinforcing effect on ESBR, comparable to that of commercial carbon black (CB) N330. HCGS improves the binding between rubber molecules and filler particles and captures the rubber chain, thereby limiting its movement. HCGS is potentially applicable as a CB substitute in the rubber industry, with environmental and economic benefits in the disposal of CGS.

Multitudinous components recovery, heavy metals evolution and environmental impact of coal gasification slag: A review.

In recent years, the coal gasification industry has rapidly developed, becoming one of the most promising technologies in the advanced and clean coal chemical industry. As a result, the annual emission of coal gasification fine slag (CGFS) has continuously increased. The present situation of CGFS is regarded as a notorious waste in gasification plants and is rudely landfilled or deposited in slag yards, which leads to a large waste of land resources, the release of dangerous elements, and numerous pollution problems. Although CGFS is classified as industrial solid waste, its unique physical and chemical properties make it a valuable resource that cannot be overlooked. This paper focuses on the resource utilization technology and environmental impact of CGFS. The resource utilization of different components of CGFS has realized the evolution from waste to valuable substances. Moreover, during the disposal and utilization of CGFS, its environmental effects cannot be ignored. The main problems and future research directions are also further proposed. Efforts should be focused on the challenges of the technology, cost, and environmental protection in the application process to achieve industrial application, and ultimately committed to sustainable and green development goals, and promote the sustainable management and conservation of resources.

Preparation and properties of a decarbonized coal gasification slag-fly ash filling material.

To promote the widespread use of fly ash (FA) and coal gasification slag (CGS) in mine filling, reducing the amount of cement and promoting the sustainable development of mining enterprises are essential. In this study, decarbonized CGS (DCGS) was prepared from CGS through decarbonization. A new DCGS-FA filling material was prepared using DCGS, FA, cement (3 wt.%), sodium sulfate (SS), and aeolian sand (AS). The effects of different mass ratios (1/9-5/5) of DCGS/FA on the properties of new filling materials were investigated. The results indicate that CGS can be used with FA to prepare filling materials after decarbonization. The flow performance of the DCGS-FA filling material is positively correlated with the mass ratio of DCGS/FA, while the mechanical properties are negatively correlated. The 28-day unconfined uniaxial compressive strength (UCS) of all specimens met the mechanical requirements (UCS ≥ 1.0 MPa). The types of hydration products were determined through X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy. The main hydration products of DCGS-FA filling materials are ettringite (AFt) and C-S-H gel. The results of the TG/DTG test of 28 days revealed that an increase in the DCGS/FA mass ratio would reduce the content of hydration products in filling materials. When the mass ratio increased from 1/9 to 5/5, the content of hydration products in the filling material decreased by 54.5%. This study provides a new concept for the resource utilization of CGS and FA in mine filling, which can significantly reduce the amount of cement in filling materials and promote the sustainable development of mine filling.

Effect of Alkali and Sulfate on the Hydration Characteristic of Cement-Based Materials Containing Coal Gasification Slag.

Coal gasification slag is an inevitable by-product of the coal gasification process. This paper explored the feasibility of using activators (calcium hydroxide, sodium hydroxide, calcium sulfate, sodium sulfate) to promote the pozzolanic activity of milled coal gasification coarse slags (MCS), and analyzed the effect of alkali and sulfate activators on the hydration characteristic of cement-based materials containing MCS. Coal gasification slags with ignition lossses more than 15% were removed and the remaining slags were considered as cementitious material after milling. Scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and hydration heat tests were employed to analyze the hydration mechanism of the samples. Besides, the compressive strength values of cement mortars with MCS and activators were evaluated. The results showed that calcium hydroxide was conductive to the formation of hydration products and its crystallization could contribute to the strength improvement of the sample. Calcium sulfate mainly participated in the hydration process of cement to form ettringite (AFt) phases. Sodium hydroxide could accelerate the dissolution of active mineral phases of MCS, resulting in the pozzolanic activity being enhanced. Moreover, sodium sulfate could not only increase the formation of AFt phases, but also improved the alkalinity in sample to facilitate the production of gels. Among them, a better promotion effect could be obtained from the combined application of calcium hydroxide and sodium sulfate. In addition, the compressive strength values of cement mortars containing MCS tended to increase when activators were used. The sample activated by calcium hydroxide and sodium sulfate exhibited the highest strength, increasing by 18.55% at 28 days compared with the sample without an activator.

Synthesis and adsorption performance of ultra-low silica-to-alumina ratio and hierarchical porous ZSM-5 zeolites prepared from coal gasification fine slag.

Since the human consumption of coal is increasingly growing and coal-based solid wastes are discharged in large quantities, the resource utilization of coal-based solid wastes has been paid more attention. In the present work, for the first time, the coal gasification fine slag is subjected to prepare ZSM-5 zeolites with ultra-low n(SiO2)/n(Al2O3) ratios (less than 20) and hierarchical pore structures. The increase in the concentration of the alkaline extract leads to the decrease of the crystallinity, the irregularity of the microscopic morphology, and the decrease of the specific surface area, resulting in the in-situ generation of mesopores within ZSM-5. Moreover, adsorption experiments demonstrate that ZSM-5-2M exhibits the best methylene blue adsorption performance at the pH of 9 with a removal rate of up to 82.07%, and it also has good adsorption performance in simulated real water samples. Furthermore, the adsorption performance of ZSM-5-2M on the malachite green, Rhodamine B, Congo red, and methyl orange has been investigated and it is found to be very effective for the adsorption of cationic dyes, and its adsorption performance for methylene blue and malachite green is reduced in the presence of anions.

Preparation and application of porous materials from coal gasification slag for wastewater treatment: A review.

In recent years, coal gasification has been gradually promoted as clean technology, and coal gasification slag (CGS) emissions have increased accordingly. CGS, including coarse slag and fine slag, is rich in SiO2 and Al2O3 and has pozzolanic activity, and thus CGS can be regarded as a cheap source of aluminosilicate. Also, CGS, especially the fine slag, usually contains higher contents of residual carbon which has a large specific surface area and low volatility and hence can be considered as a favorable precursor of activated carbon. Benefiting from these characteristics, CGS can be used to prepare high value-added porous materials, such as zeolite, mesoporous silica, carbon-silicon composite, and porous ceramics, and the obtained structures accommodate both sufficient adsorption capacity and low cost. Here, we review the research advances in characteristics of CGS and preparation methods of CGS-based porous materials, as well as their adsorption performance of heavy metal ions, organic dyes, ammonia nitrogen, and other water pollutants. The current studies indicate that CGS-derived adsorbents are effective and economical alternatives for removing aqueous pollutants. In addition, further research prospects on CGS-based porous materials are proposed.

Mechanical Properties of Ultra-High Performance Concrete with Coal Gasification Coarse Slag as River Sand Replacement.

Coal gasification coarse slag (CGCS) is a by-product of coal gasification. Despite its abundance, CGCS is mostly used in boiler blending, stacking, and landfill. Large-scale industrial applications of CGCS can be environment-friendly and cost saving. In this study, the application of CGCS as a substitute for river sand (RS) with different replacement ratios in ultra-high performance concrete (UHPC) was investigated. The effects of CGCS replacement ratios on the fluidity and mechanical properties of specimens were examined, and the effect mechanisms were explored on the basis of hydration products and the multi-scale (millimetre-scale and micrometre-scale) microstructure analysis obtained through X-ray diffraction (XRD), scanning electron microscopy, and X-ray energy-dispersive spectroscopy. With an increase in the CGCS replacement ratio, the water-binder ratio (w/b), flexural strength, and compressive strength decreased. Specimens containing CGCS of ≤25% can satisfy the strength requirement of non-structural UHPC, with flexure strength of 29 MPa and compressive strength of 111 MPa at day 28. According to the XRD results and multi-scale microstructure analysis, amorphous glass beads in CGCS positively influenced ettringite generation due to the pozzolanic activity. Porous carbon particles in CGCS showed strong interfacial bonding with cement slurry due to internal hydration; this bonding was conducive to improving the mechanical strength. However, CGCS hindered hydration in the later curing stage, leading to an increase in the unreacted cement and agglomeration of fly ash; in addition, at a CGCS replacement ratio of up to 50%, an apparent interfacial transition zone structure was observed, which was the main contributor to mechanical strength deterioration.

Influence of Mechanical Grinding on Particle Characteristics of Coal Gasification Slag.

Based on the test results of laser particle size analyzer, specific surface area analyzer and infrared spectrometer, the grinding kinetics of coal gasification slag (CGS) was systematically described by using Divas-Aliavden grinding kinetics, Rosin-Rammler-Bennet (RRB) distribution model and particle size fractal theory. The influence of grinding time and particle group of CGS on the strength activity index of mortar was studied by using the strength activity index of mortar and grey correlation analysis. The results show that the particles are gradually refined before mechanical grinding of CGS for 75 min. When the mechanical grinding time is greater than 75 min, the "agglomeration phenomenon" of fine CGS particles led to the decrease in various properties. Divas-Aliavden grinding kinetics, the RRB model and fractal dimension can characterize the change of CGS particle size in the grinding process quantitatively. The strength activity index of CGS at different curing ages is positively correlated with grinding time, and the influence on the later strength activity index is the most obvious. The relationship between CGS particle size distribution and strength activity index were probed using grey correlation analysis. The CGS particle groups with the particle size of 20~30 µm and 10~20 µm have the greatest impact on the early and late strength activity index, respectively. Therefore, the optimal grinding time of CGS as auxiliary cementing material is 75 min, considering factors, such as economy and performance, and the specific surface area (SSA) is 4.4874 m2·g-1.

Changes of fungal diversity in fine coal gasification slag amendment pig manure composting.

The purpose of this study was to investigate fungal diversity and relative abundance (RA) during pig manure composting via high-throughput sequencing approach. Fine coal gasification slag (FCGS) (0%, 2%, 4%, 6%, 8% and 10%) were added into composting raw materials as additive and performed 42 days. Adjust C/N and moisture to 30 and 65%. Results showed that dominant phyla were Ascomycota (99.62%) and Basidiomycota (0.38%). The main genera were Epicoccum (1.26%), Alternaria (83.35%), Aspergillus (12.08%) and Gibberella (1.69%). 10% treatment got the higher abundance and operational taxonomic units number from rank abundance curve and petals diagram. Compared with control, FCGS amendment composting could increase the sanitary time (3-7 d) and total nitrogen (0.05-12.03%). The principal component analysis was considered that FCGS treatments and control had significantly difference. The RA of fungi varied among all treatments. Therefore, 10% treatment was a potential candidate to enhance fungal diversity and composting quality.

Effect of fine coal gasification slag on improvement of bacterial diversity community during the pig manure composting.

In present study, evaluate the effect of fine coal gasification slag (FCGS) as additive on abundance of bacterial diversity during pig manure composting. The six different dosages of FCGS 0% (T1), 2% (T2), 4% (T3), 6% (T4), 8% (T5) and 10% (T6) (dry weight basis) were mixed with original raw materials for 42 days an aerobic composting. The results indicated that FCGS adopted could affect the succession of bacterial diversity in different ways. Among all treatments, Firmicutes, Proteobacteria, Tenericutes, unidentified_Bacteria, and Actinobacteria were the highest abundance in weighted unifrac distance but Firmicutes; Proteobacteria, Actinobacteria, Bacteroidetes, and Spirochaetes were main bacteria in unweighted unifrac distance. The ß-diversity and principal component analysis indicated a significant difference in bacterial diversity in all treatments which T4 obtained difference obviously. Therefore, the results showed that T4 was a potential candidate to enhance significantly abundance of bacterial community in PM compost.

Influence of fine coal gasification slag on greenhouse gases emission and volatile fatty acids during pig manure composting.

This study was evaluated industrial waste fine coal gasification slag (FCGS) as an additive on pig manure composting by parameters of greenhouse gases, NH3, volatile fatty acids (VFAs) and maturity. Six treatments of FCGS (0%, 2%, 4%, 6%, 8% and 10%) were added into the mixture raw material and composted 42 days. Results illustrated that the FCGS amendment could prolong sanitation stage and promote the degree of maturity, germination index and C/N ratio during composting. With the increasing amendment of FCGS, GI was increased from 9.97 to 28.45%. Compared with control, increasing of FCGS proportion could reduce the mitigation of global warming potential (N2O and CH4), NH3 and cumulative of VFAs from 8.89-77.04%, 3.81-71.65%, 5.18-28.02% and 8.79-83.33%. Finally, present study results revealed that 10%FCGS could improve composting and reduced the maturity period as well as compost quality, thus recommended as effective dosage for efficient pig manure composting.

Influence of High-Temperature Liquid on Phase Composition and Morphology of Carbothermal Reduction-Nitridation Products from Coal Gasification Slag.

In this paper, the products using three kinds of coal gasification slags as starting materials were obtained via carbothermal reduction-nitridation at 1450 °C. The effects of high-temperature liquid on the phase composition and morphology of the samples were investigated by XRD and SEM, while the content of high-temperature liquid was calculated by the computer software package FactSage. The results show that: (1) the existence of high-temperature liquid phase is beneficial to the formation and growth of Ca-α-SiAlON phase; (2) The formation of long-columnar Ca-α-SiAlON were greatly affected by the content and viscosity of liquid phase, which is in non-linear relationship with aspect ratios of Ca-α-SiAlON. Among the three kinds of slags, the HT slag with relatively high liquid phase content and the lowest viscosity is the most favorable to the growth of elongated Ca-α-SiAlON grain; the aspect ratio of the formed Ca-α-SiAlON is the largest; Compared to the SH slag with the highest liquid phase content and viscosity, Ca-α-SiAlON prepared from TE slag possesses the smallest aspect ratio, which exhibits equiaxed grain morphology.

Evaluating the effects of coal gasification slag on the fate of antibiotic resistant genes and mobile genetic elements during anaerobic digestion of swine manure.

Coal gasification slag (GS) is an industrial solid waste with a highly developed pore structure, which can be used in anaerobic digestion (AD) to remove antibiotic resistance genes (ARGs) due to its structure, thereby utilizing this waste resource. This study evaluated the effects of three GS levels (0, 5, and 10 g/L) on the abundances of ARGs, mobile genetic elements, and the bacterial community. With GS added at 10 g/L, the removal rates for ARGs (dfrA7, sul2, tetW, ermF, and ermQ) were 24.81-90.48% after AD, and the removal rate for ISCR1 was 95.4%. In addition, 10 g/L GS was more effective at reducing the abundances of potential human pathogens. The variations in ARGs may have been affected by the succession of the microbial community. The results of this study demonstrate that supplementation with 10 g/L GS is more useful for reducing ARGs during AD.