Microstructure and Mechanical Properties of TA2/Q235 Laser Weld Joint with Copper Interlayer.

For the dissimilar metal welding needs of TA2 titanium and Q235 steel, preliminary trials were conducted using laser welding methods, and the results showed that the addition of a copper interlayer and the bias of the laser beam toward the Q235 side allowed for an effective connection. The welding temperature field was simulated using the finite element method, and the optimum offset distance of 0.3 mm was obtained. Under the optimized parameters, the joint had good metallurgical bonding. Further SEM analysis showed that the microstructure of the bonding area between the weld bead and Q235 was a typical fusion weld pattern, while that of the bonding area between the weld bead and TA2 was in brazing mode. The microhardness of the cross-section showed complex fluctuations; the microhardness of the weld bead center was higher than that of the base metal due to the formation of a mixture microstructure of copper and dendritic Fe phases. The copper layer not involved in the weld pool mixing had almost the lowest microhardness. The highest microhardness was found at the bonding site of TA2 and the weld bead, mainly due to the formation of an intermetallic layer with a thickness of about 100 µm. Further detailed analysis revealed that the compounds included Ti2Cu, TiCu and TiCu2, showing a typical peritectic morphology. The tensile strength of the joint was approximately 317.6 MPa, reaching 82.71% of that of the Q235 and 75.44% of the TA2 base metal, respectively. The fracture occurred in the unmixed copper layer.

Reconstruction of Soft Biological Tissues Using Laser Soldering Technology with Temperature Control and Biopolymer Nanocomposites.

Laser soldering is a current biophotonic technique for the surgical recovery of the integrity of soft tissues. This technology involves the use of a device providing laser exposure to the cut edges of the wound with a solder applied. The proposed solder consisted of an aqueous dispersion of biopolymer albumin (25 wt.%), single-walled carbon nanotubes (0.1 wt.%) and exogenous indocyanine green chromophore (0.1 wt.%). Under laser exposure, the dispersion transforms into a nanocomposite due to the absorption of radiation and its conversion into heat. The nanocomposite is a frame structure of carbon nanotubes in a biopolymer matrix, which provides adhesion of the wound edges and the formation of a strong laser weld. A new laser device based on a diode laser (808 nm) has been developed to implement the method. The device has a temperature feedback system based on a bolometric infrared matrix sensor. The system determines the hottest area of the laser weld and adjusts the current supplied to the diode laser to maintain the preset laser heating temperature. The laser soldering technology made it possible to heal linear defects (cuts) in the skin of laboratory animals (rabbits) without the formation of a fibrotic scar compared to the control (suture material). The combined use of a biopolymer nanocomposite solder and a laser device made it possible to achieve a tensile strength of the laser welds of 4 ± 0.4 MPa. The results of the experiment demonstrated that the addition of single-walled carbon nanotubes to the solder composition leads to an increase in the ultimate tensile strength of the laser welds by 80%. The analysis of regenerative and morphological features in the early stages (1-3 days) after surgery revealed small wound gaps, a decrease in inflammation, the absence of microcirculatory disorders and an earlier epithelization of laser welds compared to the control. On the 10th day after the surgical operation, the laser weld was characterized by a thin cosmetic scar and a continuous epidermis covering the defect. An immunohistochemical analysis proved the absence of myofibroblasts in the area of the laser welds.

Miniature CoCr laser welds under cyclic shear: Fatigue evolution and crack growth.

Miniature laser welds with the root depth in the range of 50-300 µm represent air-tight joints between the components in medical devices, such as those in implants, growth rods, stents and various prostheses. The current work focuses on the development of a fatigue test specimen and procedure to determine fatigue lives of shear-loaded laser welds. A cobalt-chromium (CoCr) alloy is used as a benchmark case. S-N graphs, damage process, and fracture surfaces are studied by applying x-ray analysis, atomic force microscopy, and scanning electron microscopy both before and after the crack onset. A non-linear material model is fitted for the CoCr alloy to run finite element simulations of the damage and deformation. As a result, two tensile-loaded specimen designs are established and the performance is compared to that of a traditional torque-loaded specimen. The new generation specimens show less variation in the determined fatigue lives due to well-defined crack onset point and, therefore, precise weld seam load during the experiments. The fatigue damage concentrates to the welded material and the entire weld experiences fatigue prior to the final, fracture-governed failure phase. For the studied weld seams of hardened CoCr, a regression fatigue limit of 10.8-11.8 MPa, where the stress refers to the arithmetic average shear stress computed along the region dominated by shear loading, is determined.

The metallurgical characteristics of non-precious alloys using Nd:YAG laser welding.

BACKGROUND: This study aimed to determine the effect of hardness change according to penetration depth in the laser fusing zone and observed the correlation of the microstructure as an Nd:YAG laser was irradiated to Ni-Cr alloy for dental use by setting the spot diameter size with respect to defocusing distances. In all groups, the hardness depth profiles in the laser fusing zone and heat-affecteded zone (HAZ) had larger values than those of the base metal. In addition, the hardness values in places beyond the fusing zone and the HAZ were measured as being quantitatively lower. METHODS: The alloys used in this study were Verabond 2 V, Noritake Super, and Bellabond Plus, which are commercially used non-precious dental alloys. The specimens were cut to have a plate shape with a size of 0.5 × 3.0 × 2.5 mm. This was followed by setting the Nd:YAG laser output, pulse duration, and frequency to 60 W, 10 ms, and 5 Hz, respectively. The laser was then irradiated as the spot diameter condition varied between 0.5 mm and 1.4 mm in accordance with defocusing distance from 0.0 mm to 2.0 mm. After the laser irradiation, a cross-section of the fusing zone in the specimens was observed in terms of laser melted depth, hardness depth profile, and the microstructure of each alloy. RESULTS: The observation result of the diffusion of the constituent elements and microstructure using field emission scanning electron microscopy, energy dispersive spectroscopy (EDS), and electron probe micro-analyzer showed that the fusing zone revealed a much finer dendritic form than the base metal due to the self-quenching effect after laser melting, while no change in constituent elements was found although some evaporation of the main elements was observed. CONCLUSIONS: These results suggest that each Mo and Si combined inter-metallic compounds were formed on the interdendritic area. Through this study, the laser fusing zone had better hardenability due to the inter-metallic compound and grain refinement effect.

The effect of solder and laser weld on corrosion of dental alloys / 대한치과보철학회지

STATEMENT OF PROBLEM: Intraoral corrosion not only affects the esthetic and function of metallic dental restoration, but also has biologic consequences as well. Therefore, corrosion is considered a primary factor when choosing the dental alloy and laboratory technique. PURPOSE: The objective of this study was to compare the effects of solder and laser weld on corrosion. MATERIAL AND METHODS: Test specimens were made of 2 types of gold alloys, Co-Cr and Ni-Cr alloy and fabricated 3 methods, respectively: as cast, solder, and laser weld. For the analysis of corroding properties, potentiodynamic polarization test and immersion test conducted. The potentiodynamic polarization scan curve were recorded in 0.9% NaCl solution(pH 7) using Potentiostat/Galvanostat Model 273A. All specimens were exposed to 0.9% NaCl solution(pH 2.3) during 14 days. Elemental release into corrosive solution was measured by atomic emission spectrometry. Differences in corrosion potential and mass release were determined using ANOVA. RESULTS AND CONCLUSION: Through analyses of the data, following results were obtained. 1. In Pontor MPF and Wiron 99, corrosion potential of the solder group was statistically lower than as cast and laser weld group(p0.05). In Jel-Bios 10 and Wirobond, there was no difference of corrosion potential according to joining methods(p>0.05). 2. In all tested alloys, the amount of released metallic ion was greatest in the solder group(p0.05). 3. In scanning electron microscopic examination, except soldered Wiron 99 specimens, it is impossible to discriminate the corrosive property of solder and laser weld. 4. Under the this experimental circumstances, laser weld appears superior to the solder when corrosion is considered.