Novel strategies for controlling nitrite content in prepared dishes: Current status, potential benefits, limitations and future challenges.

Sodium nitrite is commonly used as a multifunctional curing ingredient in the processing of prepared dishes, especially meat products, to impart unique color, flavor and to prolong the shelf life of such products. However, the use of sodium nitrite in the meat industry has been controversial due to potential health risks. Finding suitable substitutes for sodium nitrite and controlling nitrite residue have been a major challenge faced by the meat processing industry. This paper summarizes possible factors affecting the variation of nitrite content in the processing of prepared dishes. New strategies for controlling nitrite residues in meat dishes, including natural pre-converted nitrite, plant extracts, irradiation, non-thermal plasma and high hydrostatic pressure (HHP), are discussed in detail. The advantages and limitations of these strategies are also summarized. Raw materials, cooking techniques, packaging methods, and storage conditions all affect the content of nitrite in the prepared dishes. The use of vegetable pre-conversion nitrite and the addition of plant extracts can help reduce nitrite residues in meat products and meet the consumer demand for clean labeled meat products. Atmospheric pressure plasma, as a non-thermal pasteurization and curing process, is a promising meat processing technology. HHP has good bactericidal effect and is suitable for hurdle technology to limit the amount of sodium nitrite added. This review is intended to provide insights for the control of nitrite in the modern production of prepared dishes.

Double-nozzle 3D-printed bean paste buns: Effect of filling ratio and microwave heating time.

With the aggravation of the global aging process, more and more elderly people are facing the problem of dysphagia. The advantages of three-dimensional (3D) printing in making chewy food are increasingly prominent. In this study, the two-nozzle 3D printer was used to explore the effects of different proportions of buckwheat flour, printing filling ratio, microwave power, and time on the quality of bean-paste buns. The results showed that the bean paste filling containing 6% buckwheat flour had the best antioxidant and sensory properties. When the filling ratio was 21.6%, the microwave power was 560 W, and the time was 4 min, the obtained sample was the most satisfactory. Compared with the microwave-treated and steamed traditional samples, the chewiness of the samples was reduced by 52.43% and 15.14%, respectively, and the final product was easier to chew and swallow.

Easy-to-swallow mooncake using 3D printing: Effect of oil and hydrocolloid addition.

3D printing is a promising technology for food production, capable of producing and developing personalized food products. In recent years, research on the application of 3D printing technology to create easy-to-swallow foods for the elderly with dysphagia has received extensive attention. In this study, we applied dual nozzle 3D printing technology to develop an easy-to-swallow mooncake food using a traditional Chinese food, mooncake, as a model system. We optimized the printing dough ink formulation by setting up soybean oil gradient experiments and Arabic gum gradient experiments, and then we applied the optimized dough ink as the crust of the mooncake to produce easy-to-swallow mooncakes. The experimental results show that the addition of 2.5 g of soybean oil and 0.125 g of Arabic gum could improve the texture of the dough product and reduce its hardness and adhesiveness. The mooncake produced with this crust dough ink was rated in the IDDSI texture level four, which met expectations. Therefore, this work provides insights into the development of easy-to-swallow food products.

Schemes for enhanced antioxidant stability in frying meat: a review of frying process using single oil and blended oils.

Deep-fried meat products are widely popular. However, harmful compounds produced by various chemical reactions during frying have been shown to be detrimental to human health. It is of great necessity to raise practical suggestions for improving the oxidation problem of frying oils and frying conditions in some aspects. Vegetable oils are not as thermally stable as saturated fats, and blended oils have higher thermal stability than single oil. In this review, we discussed the oxidation problems frying oils and meats are subject to during frying, starting from the oil oxidation mechanism, the effects of different oils and fats on the quality of different fried meats under different conditions were concluded to alleviate the oxidation problem, to highlight the necessity of applying blended oils for frying, and effective antioxidants added to frying oils are also introduced, that would provide more convenient and practical options for obtaining higher quality of fried meat products and offer better understanding of the potential of blended frying oils for frying meat products.

Extraction of functional extracts from berries and their high quality processing: a comprehensive review.

Berry fruits have attracted increasing more attention of the food processing industry as well as consumers due to their widely acclaimed advantages as highly effective anti-oxidant properties which may provide protection against some cancers as well as aging. However, the conventional extraction methods are inefficient and wasteful of solvent utilization. This paper presents a critical overview of some novel extraction methods applicable to berries, including pressurized-liquid extraction, ultrasound-assisted extraction, microwave-assisted extraction, supercritical fluid extraction, enzyme-assisted extraction as well as some combined extraction methods. When combined with conventional methods, the new technologies can be more efficient and environmentally friendly. Additionally, high quality processing of the functional extracts from berry fruits, such as refined processing technology, is introduced in this review. Finally, progress of applications of berry functional extracts in the food industry is described in detail; this should encourage further scientific research and industrial utilization.

Multi-frequency power ultrasound as a novel approach improves intermediate-wave infrared drying process and quality attributes of pineapple slices.

This study evaluated the effect of mono-frequency ultrasound (MFU, 20 kHz), dual-frequency ultrasound (DFU, 20/40 kHz), and tri-frequency ultrasound (TFU, 20/40/60 kHz) on mass transfer, drying kinetics, and quality properties of infrared-dried pineapple slices. Pretreatments were conducted in distilled water (US), 35 °Brix sucrose solution (US-OD), and 75% (v/v) ethanol solution (US-ET). Results indicated that ultrasound pretreatments modified the microstructure of slices and shortened drying times. Compared to the control group, ultrasound application reduced drying time by 19.01-28.8% for US, 15.33-24.41% for US-OD, and 38.88-42.76% for US-ET. Tri-frequency ultrasound provoked the largest reductions, which exhibited time reductions of 6.36-11.20% and better product quality compared to MFU. Pretreatments increased color changes and loss of bioactive compounds compared to the control but improved the flavor profile and enzyme inactivation. Among pretreated sample groups, US-OD slices had lower browning and rehydration abilities, higher hardness values, and better retention of nutrients and bioactive compounds. Therefore, the combination of TFU and osmotic dehydration could simultaneously improve ultrasound efficacy, reduce drying time, and produce quality products.

3D printed white radish/potato gel with microcapsules: Color/flavor change induced by microwave-infrared heating.

The feasibility of using microwave-infrared heating (MIR) to stimulate color/flavor changes of 3D-printed white radish and potato gels containing lipid-soluble natural pigment and essence microcapsules was investigated. Natural red gromwell pigment and rose essence were microencapsulated using gum Arabic/maltodextrin/ß-cyclodextrin as the wall materials and spray drying as the drying method. The microcapsules were incorporated into white radish and potato powder at different mass ratios (0, 0.3, 0.7, 1, and 2%, w/w) and the mixture were used as 3D printing ink. The storage modulus and loss modulus of printing paste were decreased with the increasing microcapsule addition; however, the viscosity was not significantly affected. The texture properties (hardness, springness, chewiness, and gumminess) of printed samples after MIR were increased significantly. The color and flavor of the samples changed in a microcapsule concentration- and heating time-dependent manner. With the prolongation of heating time, the brightness value (L*) of the printed sample added with microcapsules was decreased, while the redness (a*) and yellowness value (b*) were significantly increased. The results of electronic nose showed that the flavor of 2% (w/w) microcapsule samples was significantly different before and after heating, and the signals of sensors S1, S4, S5, S9, S11, S14, S16, S17 increased significantly after heating. This research has provided insights for the development of novel 3D printed foods with bright colors and unique flavors.

Garlic essential oil microcapsules prepared using gallic acid grafted chitosan: Effect on nitrite control of prepared vegetable dishes during storage.

In order to lower the nitrite content in prepared vegetable dishes (PVDs) within a week, microcapsules loaded with garlic essential oils (GEO) were prepared using modified chitosan (CS) with different mass ratios of gallic acid (GA) to CS, and their physicochemical properties were determined. The effects of GEO alone and of microcapsules made using native CS and GA-CS (GA-grafted CS) with the highest conjugation degree on the nitrite content in PVDS were measured quantitatively. Also, the reasons for the differences were identified. The results showed that the microcapsules prepared using GA-CS (at a mass ratio of 0.5:1) presented the best physicochemical properties, including antioxidant activity, encapsulation efficiency, sustained release, etc. GA-CS microcapsules enhanced growth inhibition of bacteria producing nitrites, thus showing its excellent ability to inhibit nitrites, compared to GEO alone and microcapsules made using native CS. GA-CS encapsulation is a new option to lower the nitrite content in PVDs.

Effects of chitosan coating on freeze-drying of blueberry enhanced by ultrasound pre-treatment in sodium bicarbonate medium.

Sodium bicarbonate medium ultrasound pre-treatment can enhance the freeze-drying process of blueberries, but the quality of dried products cannot meet the actual production needs. To yield higher quality products, chitosan coating was applied in blueberry sodium bicarbonate medium ultrasound pre-treatment enhanced freeze-drying process. The improvement effect of different chitosan coating methodologies on the procedure of blueberry freeze-drying, enhanced by ultrasound pre-treatment in sodium bicarbonate medium, was investigated. These include: chitosan solution soaking alone (CH-A), chitosan medium ultrasound treatment (US-CH), first sodium bicarbonate medium ultrasound treatment then chitosan solution soaking (US-NaHCO3 + CH) and first sodium bicarbonate soaking followed by chitosan medium ultrasound treatment (NaHCO3 + US-CH). While the treatments that presoaking in sodium bicarbonate solution (NaHCO3-A), water medium ultrasound treatment (US-W) and sodium bicarbonate medium ultrasound treatment (US-NaHCO3) were used as the control groups. Results demonstrated that ultrasound treatment and sodium bicarbonate soaking have positive effect on improving the freeze-drying characteristics of blueberries, while chitosan coating has a negative effect. Chitosan coating has a significant effect on strengthening limit effect of blueberry skin on juice overflow and weakening moisture absorption capacity of dried blueberry. US-NaHCO3 + CH pretreatment yielded the best results for blueberry freeze-drying.

Production of a solid fuel using sewage sludge and spent cooking oil by immersion frying.

Sewage sludge and spent cooking oil are two main waste sources of modern Chinese cities. In this paper, the immersion frying method using spent cooking oil as the heating medium was applied to dry and convert wet sewage sludge into a solid fuel. The drying and oil uptake curves were plotted to demonstrate the fry-drying characteristics of the sewage sludge. Parametric studies were carried out to identify the governing parameters in the frying drying operation. It was found that at frying oil temperatures of 140-160°C, the wet sewage sludge could be dried completely in 6-9 min and converted into a solid fuel with a high calorific value of 21.55-24.08 MJ/kg. The fuel structure, chemical components, pyrolysis and combustion characteristics were investigated and the experimental results showed the solid fuel had a porous internal structure and a low ignition temperature of 250°C due to presence of oil. The frying drying mechanism was also discussed.

Study of the optimisation of puffing characteristics of potato cubes by spouted bed drying enhanced with microwave.

BACKGROUND: In commercial deep-fat frying of potato chips, the oil content of the final products ranges from 35 to 45 g 100 g(-1) (wet basis). High-temperature frying may cause the formation of acrylamide, making the products unhealthy to the consumer. The aim of this research was to explore a new method, spouted bed microwave drying, to produce healthier puffed snack potato cubes as possible alternatives to oil-fried potato chips. The influence of drying conditions of the spouted bed microwave drying on puffing characteristics of potato cubes were studied and compared with the direct microwave and hot air drying method. RESULTS: Tandem combination drying of microwave-enhanced spouted bed drying (MWSB) could achieve a good expansion ratio, breaking force and rehydration ratio. The puffing characteristics of potato cubes were significantly affected (P < 0.05) by moisture content before starting microwave power in spouted bed microwave drying, by microwave (MW) power, and by the original size of potato cubes. CONCLUSION: The optimum processing parameters were the moisture content at the start of microwave power (60%), the size of potato cubes (10-12 mm), and microwave power (2-2.5 W g(-1))